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Commodore 64 Capacitor Replacement Guide
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<templatestyles src="Template:StyledTable/styles.css" /> '''Recapping a Commodore 64 (all board revisions) restores stable power rails, lowers heat-stress on MOS chips and cures many “mystery” crashes, video glitches and SID noise.''' Because every C64 relies on an external '''+5 V DC / 9 VAC “brick”''' the on-board capacitors don’t fail quite as catastrophically as in computers with internal switch-modes, yet forty-year-old aluminium electrolytics are now well past their design life. == Visual Inspection & Failure Signs == * '''Bulging or leaning cans''' – especially the tall 4 700 µF reservoir (C88/C89). * '''Leakage residue''' – brown/green crust at base of C90 (colour-RAM decoupler) is common. * '''Ripple / hum on audio''' – audible buzz that follows screen brightness often tracks to dried-out C13 (SID analogue rail) or the RF-modulator’s 100 µF pair. * '''Intermittent reset when warm''' – C15 (10 µF reset RC) high-ESR causes POR threshold to mis-trip. If '''one''' capacitor shows trouble, replace '''all''' electrolytics on the board. == Commodore 64 Logic-Board Capacitor Lists == Unlike the VIC-20, the C64 underwent five major PCB generations. Commodore kept reference numbers fairly consistent, but always cross-check your silkscreen. === “Long boards” – Assy 326298 / 250407 === {| class="wikitable styled-table" style="width:100%; text-align:center;" |+'''Early C64 Electrolytic Capacitors''' ! Board ref !! Capacitance !! Voltage !! Purpose / rail |- | C88 || 4 700 µF || 16 V || Main +5 V bulk (from external PSU) |- | C90 || 1 000 µF || 16 V || Secondary 5 V at VIC/SID (reduces raster-noise) |- | C91 || 470 µF || 25 V || +12 V filter (SID 6581 & VIC 6567/9 analogue) |- | C13 || 220 µF || 25 V || 9 VAC ► +12 V doubler reservoir |- | C14 || 100 µF || 16 V || 9 VAC ► 5 V gate-array supply (PLA decouple) |- | C15 || 10 µF || 16 V || Power-on reset RC |- | C38 || 22 µF || 16 V || Audio path (SID DC-blocking) |- | C70 || 3.3 µF || 50 V || Chroma-coupling into RF modulator |- | C71,C72 || 100 µF || 16 V || RF modulator 5 V and audio buffer |} ''Very early NTSC boards mark C90 as 2 200 µF – Commodore standardised on 1 000 µF by Rev-B.'' === Assy 250425 – first “cost-reduced” long board === Same parts list as 250407 '''except''' C91 is omitted (12 V rail deleted when 8580 SID not yet adopted but cost saving began). Replace values exactly as found. === Assy 250466 – transitional board (8-chip DRAM → 2-chip DRAM) === {| class="wikitable styled-table" style="width:100%; text-align:center;" |+'''250466 Capacitors''' ! Ref !! Capacitance !! Voltage !! Notes |- | C88 || 3 300 µF || 16 V || Commodore shaved value; 4 700 µF fits & improves ripple |- | C90 || 470 µF || 16 V || Lower current draw of HMOS chips allowed smaller part |- | C91 || 220 µF || 25 V || +12 V still present for 6581 SID (last board to use it) |- | Others || identical || – || Replace like-for-like |} === “Short boards” – Assy 250469 (A/B/C) & 250469-Aldi === {| class="wikitable styled-table" style="width:100%; text-align:center;" |+'''Short-Board Capacitor Set''' ! Ref !! Capacitance !! Voltage !! Rail / circuit |- | C88 || 2 200 µF || 10 V || Bulk +5 V (HMOS load ≈ 600 mA) |- | C89 || 1 000 µF || 10 V || Local decouple for VIC-II (8562/8565) |- | C90 || 330 µF || 10 V || SID 8580 analogue +9 V |- | C91 || *n/a* || – || 12 V rail deleted; do '''not''' fit tall cans! |- | C15 || 10 µF || 16 V || Reset timer (value unchanged) |- | C38 || 47 µF || 16 V || Audio DC-block (lower because 8580 output bias differs) |- | C70 || 2.2 µF || 50 V || Chroma-coupling (smaller foil can type) |- | C71,C72 || 47 µF || 16 V || RF modulator local filters |} ''The 250469-Aldi variant adds a linear 7812 + 470 µF 16 V can (C92) to power a 6581 SID on an otherwise 5 V-only board. If present, replace that extra capacitor as well.'' == Recapping Procedure == # '''Disassemble :''' remove three rear screws, two under the keyboard, pop keyboard hinges. # '''Remove RF shield :''' desolder the six folded-tabs or snip and replace with screws on re-assembly. # '''Label keyboard & LED leads.''' # Desolder each capacitor with braid + flux. Commodore used thick, high-temperature solder; '''375 °C''' is usually required. # Fit new capacitors, matching '''polarity and lead-spacing''' (5 mm on small cans, 7.5 mm on main filters). Keep height ≤ 17 mm so the metal shield clears. # Clean flux, inspect for bridges. # First power-up through a current-limited bench supply or a '''C64 Saver''' inline protector in case the original brick is bad. == Post-Recap Voltage / Ripple Checks == {| class="wikitable styled-table" style="width:80%; text-align:center;" |+'''Expected Rails – BASIC READY prompt, no cartridge''' ! Test point (scope @20 MHz) !! Long board !! Short board !! Max ripple (p-p) |- | +5 V (U6 PLA pin 24) || 4.95 – 5.10 V || same || < 50 mV |- | +12 V (SID pin 28) || 11.5 – 12.6 V || – || < 120 mV |- | +9 V (SID pin 28, 8580) || – || 8.7 – 9.3 V || < 100 mV |- | 9 VAC (user-port pins 10/11) || 8.5 – 10 V rms || same || sine-like |} ''A VIC-II picture that jitters or vertical “rainbow lines” usually means > 150 mV of 5 V ripple.'' == Recommended Tools & Parts == * 70 W temperature-controlled iron (2 mm chisel tip). * Solder-wick '''and''' spring pump – double-layer ground pads are stubborn. * Leaded 63/37 or SAC-lead-free solder (avoid cheap flux-core that leaves residue). * '''105 °C, low-ESR''' radial capacitors (Nichicon PW/PS, Panasonic FR/FC, Rubycon ZLH). * ask an expert or the AI about specialty caps like polyester and hybrid types. These have many advantages like longer/unlimited life and less noise, especially with regard to the SID and VIC filters. * IPA, nylon brush, Kapton tape to insulate cap cans that sit against the RF shield. == Extra Tips == * '''Check the brick first !''' An over-voltage PSU kills fresh caps (and PLA / RAM) instantly. * '''SID heat-pad :''' early boards rely on C90 as a “heat-sink standoff” – keep replacement can the same diameter so the RF-shield pad still contacts the SID. * '''Retain RF modulator?''' If you have done an S-video or composite-bypass mod, you may delete C70/71/72 and the entire modulator 5 V line. * '''Socket inspection :''' reseat VIC-II, SID, PLA after the recap – temperature swings often unseat them. * '''Re-cap the 1541-II brick''' if bundled; its 4 700 µF can is the same age. * '''Ask an expert''' or the AI about specialty caps like '''polyester''' and '''hybrid''' types. These have many advantages like longer/unlimited life and less noise, especially with regard to the SID and VIC filters. == Related Pages == * [[Commodore 64 Troubleshooting Guide]] * [[Commodore 64C Troubleshooting Guide]] * [[Commodore 64 Power-Supply Protector (C64 Saver)]] [[Category:Commodore Systems]] [[Category:Capacitor Replacement Guides]]
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