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SixtyClone Bare-Board Project
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{{Infobox hardware | name = SixtyClone “Bare-Board” Project | image = [[File:SixtyClone_250407_PCB.jpg|260px]] | caption = Green-solder-mask SixtyClone 250407 replica PCB (rev b) | developer = “Bob’s Bits” community project (lead: Rob Taylor)<br />contributors incl. Jim Drew, Leif Bloomquist & C64 enthusiasts world-wide | type = Drop-in replica Commodore 64 mainboard (bare PCB only) | first_released = late 2016 (initial 250407 gerbers uploaded) | latest_release = rev E gerber set (2022) – 250407, 250466 & 250469 variants | layers = 4-layer FR-4, ENIG finish, gold fingers | compatibility = 100 % electrical* with original C64 ICs & shields<br />(*one bodge wire on early rev A to route VIC /Φ0) | features = • modern 4-layer impedance control<br />• enlarged silkscreen legends & test-pads<br />• optional dual-kernal footprints + JiffyDOS jumper<br />• consolidated decoupling network & “silk-BOM” printing | model = SixtyClone-250407 / -250466 / -250469 }} The '''SixtyClone bare-board project''' is an open-hardware effort to recreate every major revision of the Commodore 64 logic board as brand-new, professionally-fabricated PCBs. Designed so that hobbyists can '''transplant the original MOS/CSG chips''' from a corroded or broken donor machine into a fresh board, SixtyClone provides a legal, royalty-free alternative to scavenging vintage hardware. The gerbers (and KiCad sources for recent revisions) are released under a permissive licence; commercial runs are sold via Bob’s Bits on Tindie and by several regional group-buys. == Project goals == * '''One-to-one electrical compatibility''' – keep every trace, pad and via placement true to Commodore’s own artwork so that RF shields, heatsinks and cartridges still fit. * '''Manufacturability upgrades''' – convert the 1980s 2-layer stack-up into a modern 4-layer with internal ground/power planes which greatly reduce crosstalk and audible VIC “jail-bars”. * '''Usability improvements''' – large white silkscreen labels (including capacitor values) double as a printed Bill-of-Materials; mounting hole diameters match today’s metric M3 hardware. * '''Educational licence''' – gerbers are free for personal use, encouraging new builders to learn through-hole soldering while preserving classic computers. == Supported C64 revisions == {| class="wikitable" ! SixtyClone variant !! Original Commodore PCB !! Key differences / notes |- | SC-250407 || “long-board” breadbin (1983-85) || Most common donor; retains separate 6581 SID & 12 V rail |- | SC-250466 || late breadbin (1986) || Two 4464 DRAMs, 8562/8565 VIC, color RAM integrated in PLA |- | SC-250469 || short-board / 64C (1987-92) || HMOS chips, 9 V SID supply; optional pads for dual-kernal switch |} Early SixtyClone rev A boards required a bodge wire between VIC pin 38 and the CPU ϕ0 trace; this was fixed in rev B and later. == Bill-of-materials overview == Because SixtyClone is '''just the PCB''', builders must source every through-hole component: * 21× logic ICs (74LSxx), 16× passives, crystal & can oscillator * PLA, CPU 6510/8500, VIC-II, SID, two CIAs – taken from a donor or aftermarket replacements * three linear regulators & heat-sinks (250407 only) * 4700 µF + 1000 µF axial electrolytics (footprints accept radial if leads are bent) * DIN keyboard, cassette & power connectors – modern CUI / Cliff equivalents fit the footprint A colour-coded silk-screen value is printed beside every capacitor and resistor to speed hand assembly. Detailed spreadsheets, Digikey/Mouser links and pick-lists are maintained in the project GitHub wiki. == Assembly tips == # '''Wash & dry the PCB''' to remove fabrication flux; ENIG finish is already tinned. # '''Install low-profile parts first''' (res-networks, jumpers, resistors) followed by sockets and electrolytics. # '''Tin the stitched-via grounds''' under each TO-220 regulator (250407) before mounting the heatsink to guarantee low-impedance bonding. # '''Perform continuity checks''' on the 5 V and ground planes *before* inserting irreplaceable MOS chips. # Recommended to pair the build with a modern “C64 Saver” PSU protector when first power-up. == Known issues == * '''SID audio hum''' – greatly reduced versus original boards but still audible on high-gain amplifiers; adding a ground-lift plane under the audio path (rev E experimental) lowers the noise a further 3 dB. * '''Keyboard bracket height''' – certain aftermarket metal keyboard braces foul the cassette port shield; trimming 1 mm from the bracket front edge resolves the clash. * '''Case LEDs''' – early silkscreen marked +/- backwards; always verify polarity before soldering. == Licensing == Gerber and schematic files are released under '''Creative Commons BY-SA 4.0'''. Commercial resale of finished boards is permitted provided attribution remains on the silk-screen and in accompanying documentation. == Availability == * '''Tindie storefront “Bob’s Bits – Commodore 64 replica PCBs”''' – sells 250407 & 250469 boards in green, blue and black solder-mask, typically US $29 – $35 each. * '''Group-buys''' on r/c64 and Amibay several times per year, often bundled with complete BOM kits. == External links == * [https://retrohax.net/sixtyclone-commodore-64-replica-pcb-build-log/ Retrohax build-log & high-resolution photos] * [https://github.com/bobsbits/SixtyClone Official GitHub repository – gerbers, KiCad source & BOM] * [https://www.tindie.com/products/bobsbits/commodore-64-replica-pcbs/ Tindie product page] == Related pages == * [[C64 Reloaded MK2]] – a professionally-re-engineered C64 logic board with CPLD PLA * [[Ultimate 64 Motherboard]] – FPGA-based SoC replacement * [[Commodore 64 Capacitor Replacement Guide]] – recommended before transferring ICs to SixtyClone * [[PLA Replacement Options]] – modern substitutes for the 906114-01 in long-board builds [[Category:Commodore 64 Modifications and Enhancements]] [[Category:Commodore Systems]]
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