Macintosh Performa 5400 General Maintenance: Difference between revisions

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[[File:Performa5400_Interior.jpg|thumb|Performa 5400 interior view]]
Proper maintenance is essential to extending the lifespan and ensuring reliable operation of your '''Macintosh Performa 5400''' series computer. The following sections provide guidance on routine maintenance and common failure points.
Proper maintenance is essential to extending the lifespan and ensuring reliable operation of your '''Macintosh Performa 5400''' series computer. The following sections provide guidance on routine maintenance and common failure points.


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* Use compressed air to remove dust from the logic board, power supply, and CD-ROM drive
* Use compressed air to remove dust from the logic board, power supply, and CD-ROM drive
* Pay special attention to the CRT neck board and flyback area
* Pay special attention to the CRT neck board and flyback area
* Clean the floppy drive heads with a cleaning disk or isopropyl alcohol
* Clean the floppy drive heads with a cleaning disk or isopropyl alcohol. The drive is a 1.4 MB Apple SuperDrive, which is '''direct drive''' — there is no belt to check or replace<ref name="ss54" />


=== External and CRT Cleaning ===
=== External and CRT Cleaning ===
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== PRAM Battery Handling ==
== PRAM Battery Handling ==


=== Best Practices ===
The Performa 5400 uses a '''4.5 V battery pack on a two-pin connector''', not the half-AA
lithium cell found in most Macintoshes of the period. Apple's ''Battery Replacement'' figure
labels it a Rayovac computer clock battery, and the symptom charts for the closely related
6200/6300 print the step as "Unplug '''4.5 V''' battery".<ref name="ss54">Apple Computer, Inc., ''Power Macintosh/Performa 5400 and 5500 Series Service Source'': Basics &rarr; Configurations; Specifications; Troubleshooting &rarr; Symptom Charts; Additional Procedures &rarr; Battery Verification and Battery Replacement; Adjustments &rarr; Geometry and High Voltage; Exploded View. Hosted on this wiki as [[:File:Powermac.perf 5400.5500.pdf]].</ref><ref name="ss62">Apple Computer, Inc., ''Performa 6200/6300 Series Service Source'', Troubleshooting &rarr; Symptom Charts, where the same step is printed as "Unplug 4.5 <strong>V</strong> battery" &mdash; which is what establishes that the number is a voltage rather than one of Apple's section cross-references. Hosted on this wiki as [[:File:Performa 6200.6300.pdf]].</ref>


* The Performa 5400 uses a 4.5V alkaline battery
Reaching it means removing the '''I/O door and the logic board''' — it is not accessible
* Battery is located on the logic board near the RAM slots
from outside the chassis.<ref name="ss54" />
* Replace the battery every 3–5 years or when settings are lost
 
* Always use a quality replacement battery
=== Apple's own check ===
 
# Set the voltmeter to the 10 V DC scale.
# Hold the positive probe to the positive end of the battery and the negative probe to the negative end.
# '''If the battery voltage is below 3.0 V, replace the battery.'''<ref name="ss54" />
 
'''3.0 V is Apple's published threshold for this machine.''' Apple gives no replacement
interval at all, so a fixed "every three to five years" is somebody's guess rather than a
specification. Replace on measurement, or when the machine starts losing its date and
startup-disk setting.


=== Cleaning Battery Leakage ===
=== Cleaning Battery Leakage ===


* If battery has leaked, remove immediately
The pack is alkaline, so vinegar is the correct neutraliser here. It is the wrong treatment
* Clean affected area with white vinegar to neutralize alkaline residue
on the lithium cells used by most other Macintoshes of the period.
* Follow with isopropyl alcohol cleaning
 
* Inspect nearby traces for corrosion damage
* Remove the pack immediately if it has leaked
* Test affected components after cleaning
* Neutralise alkaline residue with white vinegar, then clean with isopropyl alcohol
* Inspect nearby traces under magnification and check continuity
* See [[Battery Explosion, Capacitor or Corrosion Damage]] for the full procedure


== Connector and Socket Corrosion ==
== Connector and Socket Corrosion ==
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=== Power Supply ===
=== Power Supply ===


The Performa 5400 power supply can fail due to:
The power supply is a separate, orderable assembly from the analogue/video board — Apple
lists '''661-0930''' (or '''661-0331''' with a thermal connector) for Rev. A and
'''661-1117''' for Rev. B, with the analogue/video board assembly as '''661-0928''' (Rev. A)
or '''661-1356''' (Rev. B). They are not one board and they are not interchangeable across
revisions.<ref name="ss54" />
 
Symptoms that point at the supply rather than the analogue board:
* Dried or leaking electrolytic capacitors
* Dried or leaking electrolytic capacitors
* Failed solder joints on high-current paths
* Failed solder joints on high-current paths
* Degraded thermal compound on voltage regulators
* A machine that will not start from the rear power switch at all (Apple's symptom chart sends "system does not start up" to a logic board reset, then the power supply)<ref name="ss54" />
 
Apple's chart sends a machine that '''will''' start from the rear switch but '''not''' from
the keyboard to the '''analogue board''', not the power supply — as it does a machine that
restarts itself after Shut Down.<ref name="ss54" />


=== Capacitor Health ===
=== Capacitor Health ===
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=== CD-ROM Drive ===
=== CD-ROM Drive ===


The internal CD-ROM drive commonly fails with age:
The 5400 ships with a tray-loading AppleCD 600i, an AppleCD 1200i or a 12× drive depending on
configuration.<ref name="ss54" />
* Clean the laser lens with isopropyl alcohol
* Clean the laser lens with isopropyl alcohol
* Lubricate the tray mechanism if sticky
* Apple's own remedy for a drive that will not read is to clean it and then replace the mechanism; there is no published component-level repair
* Replace the drive if laser is weak or dead


=== CRT Issues ===
=== CRT Issues ===
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* Processor socket (if removable on upgrade cards)
* Processor socket (if removable on upgrade cards)


== Voltage Checks ==
== High-voltage adjustment ==
 
This chassis is one of the few Macintoshes for which Apple publishes a real voltage
adjustment with a real tolerance. The 5400 shares its power supply and analogue/video board
part numbers with the [[Macintosh Performa 5200CD General Maintenance|Performa 5200/5300]],
and the procedure is identical.<ref name="ss54" />
 
{{Warning|The analogue board carries mains-derived and CRT voltages, and the CRT stores
charge. Discharge the CRT first — see [[CRT Discharge Procedure]] — and use a plastic
adjustment tool. Metal alignment tools are a shock hazard and Apple says so explicitly.}}
 
# Let the monitor run for at least '''10 minutes'''.
# Run Display Service Utility and display the '''crosshatch''' test pattern.
# Locate diode '''D713''' (Rev. A) or '''D703''' (Rev. B) on the analogue board.
# Red voltmeter lead to the '''cathode''' of that diode; black lead to the metal chassis ground.
# With a fine-tip plastic tool, set '''VR501''' (Rev. A) or '''VR702''' (Rev. B) until the meter reads '''29.5 V DC ± 0.1 V'''.
 
Apple requires this adjustment whenever the CRT or the deflection board is replaced.<ref name="ss54" />
 
The geometry controls are on a '''different''' board — the CRT video board carries VR301 to
VR305, VR601, VR701 and the three-position horizontal centring switch SW701, all reached from
the neck of the tube. Do not confuse them with the high-voltage control.<ref name="ss54" />
 
== Power supply specification ==
 
Apple's electrical specification:<ref name="ss54" />


Use a multimeter to verify power supply output:
* '''Line voltage:''' 100–240 VAC
* '''Frequency:''' 47–63 Hz
* '''Power:''' 125 W
* '''Surge voltage:''' 300 V RMS for 100 ms
* '''Peak inrush current:''' 40 A peak
* '''Current:''' 2.5 A maximum for all line and load conditions
* '''Power:''' 220 W maximum for all line and load conditions


* '''+5V rail:''' 4.85V – 5.15V
'''The rail table "+5 V 4.85–5.15 V, +12 V 11.9–12.7 V, +3.3 V 3.2–3.4 V" does not belong to
* '''+12V rail:''' 11.9V – 12.7V
this machine.''' The first two lines are Apple's '''Macintosh Plus''' adjustment procedure —
* '''+3.3V rail:''' 3.2V – 3.4V
genuine there, with test cable 077-0135 and an upper bound of 12.75 V — transplanted onto
machines that have no such procedure. No source of any kind has been found for the +3.3 V
line. Apple publishes no per-rail tolerance and no power-supply adjustment for the 5400; the
29.5 V high-voltage adjustment above is the only one it documents.


Measure at the logic board power connector with the system powered on.
== References ==
<references />


== Related Maintenance Pages ==
== Related Maintenance Pages ==
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* [[CRT Discharge Procedure]]
* [[CRT Discharge Procedure]]


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