Macintosh Classic II Capacitor Replacement Guide: Difference between revisions
Verification drive: flag unverified component data pending check against a primary source |
Correct board-variant headings (630-0525 is a 110 V board per Console5 and BOMARC; 630-0420 has 400 V at CP1 and CP13); add BOMARC power/sweep schematics held here, fuse ratings from board, PP1 location; remove Colour Classic II claim misapplied to this board; copyedit |
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''' | The '''[[Macintosh Classic II]]''' logic board uses surface-mount electrolytic capacitors, and the board carries a 1/2 AA lithium cell. Recap-a-Mac describes the Classic II as very prone to both capacitor and battery leakage, and advises that a machine whose battery and capacitors have not been changed should be seen to straight away.<ref name="recapcii">Recap-a-Mac, [https://recapamac.com.au/macintosh-classic-ii-a/ "Macintosh Classic II (Rev A)"]: capacitor and battery leakage; earlier board with four ROM chips and 13 surface-mount electrolytics, later board with two ROM chips and 17. Secondary source.</ref> The Classic and Classic II share a power/sweep board but not a logic board. | ||
== Safety == | |||
{{Warning|The CRT anode holds charge after power-off. Discharge it before working on the power/sweep board, the anode lead or the CRT socket board: see [[CRT Discharge Procedure]]. Apple's ''Service Guide'' says the Classic II's CRT is discharged to the ground lug to avoid damaging the logic board.<ref name="sgv2-safety">Apple Computer, ''Apple Service Guide for Macintosh Computers, Volume II'' (Apr 1992), Safety p. 3 (PDF p. 5). Hosted as [[:File:APPLE MACINTOSH SERVICE GUIDE VOL2 1992.pdf]].</ref> | |||
The power/sweep board is a mains-connected switch-mode supply. CP1 (and CP13 where it is a capacitor) is the primary reservoir; on a 110 V board the pair is charged to about 306 V DC, and it holds charge after the machine is unplugged.<ref name="bomarc-ps">BOMARC Services, schematics of the "Macintosh Classic" series computer power supply / 9-inch monitor: board 820-0395-A "early" (Apple/Samsung, sheets 1–2, June 1992) and board 820-0525-A "late" (Apple/Hitachi, sheets 1–2, December 1991), PDF pp. 1–2 and 4–5 of [[:File:MacintoshClassic LogicBoard Schematic.pdf]]. Sheet 1 of each: KBL08 bridge DP9, CP1 and CP13 220 µF 250 V, wire link JP1 marked "cut for 220 VAC input" (0395) or "cut for 240 VAC input" (0525), +306 V measured to primary ground, fuse GMA-3 (0395) or GMA-3.15 (0525), TDA4605 controller IP1, CNY17 opto-coupler QP1, TL431 DP14 with PP1 "VOLT ADJ", 7812 IP4, 79L12 IP3. Reverse-engineered, not Apple documentation.</ref> Measure across it before touching the primary side. | |||
Apple's warning on the battery: "If handled or discarded improperly, the lithium battery in the computer could explode."<ref name="sscl-batt">Apple Computer, ''Macintosh Classic/Classic II/Performa 200 Service Source'' (115-page copy, [[:File:Classic ii.performa 200.pdf]]), Additional Procedures, Battery Verification and Battery Replacement pp. 1–8 (PDF pp. 81–88).</ref>}} | |||
== Battery first == | |||
== | Apple's verification procedure is to remove the logic board, set the meter to the 10 V DC range, measure across the cell, and replace it if it reads below 3.0 V.<ref name="sscl-batt" /> The Apple part number for the cell is 742-0011.<ref name="sscl-ev">Apple, ''Macintosh Classic/Classic II/Performa 200 Service Source'', Exploded View (PDF p. 115): logic boards 661-0596 (1 MB, Classic) and 661-0672 (2 MB, Classic II, Performa 200); power/sweep boards 661-0597 (110 V, Rev. A), 661-0599 (220 V, Rev. A), 661-0651 (110 V, Rev. B), 661-0652 (220 V, Rev. B); lithium battery 742-0011; CRT and yoke assembly 076-0546; floppy drive 661-0474.</ref> Take the cell out before doing anything else. Recap-a-Mac reports that the brand of 1/2 AA cell used in the Classic sprays electrolyte over the logic board, in some cases beyond repair.<ref name="recapclassic">Recap-a-Mac, [https://recapamac.com.au/macintosh-classic/ "Macintosh Classic"]: PRAM battery failure; KEMET T491B105K050AT (1 µF 50 V) and T491D476K016AT (47 µF 16 V) tantalum replacements. Secondary source.</ref> The cell is lithium, so neutralise its residue with bicarbonate of soda, not vinegar. See [[Battery Explosion, Capacitor or Corrosion Damage]]. | ||
== Capacitor inspection == | |||
Surface-mount electrolytics rarely bulge. Look for dark haloes or dried crust at the base of the cans, dull or green solder on nearby IC pins, and thinned or broken traces, best seen under a loupe with light raking across the board. See [[Capacitor Failure Symptoms]]. | |||
=== | == Logic board == | ||
< | Two versions exist. The earlier has four ROM chips at the bottom right and 13 surface-mount electrolytics; the later has two ROM chips and 17.<ref name="recapcii" /> | ||
{| class="wikitable styled-table" style="width: | |||
|+ '''Macintosh | {| class="wikitable styled-table" style="width:70%; text-align:center;" | ||
|+'''Classic II logic board (630-0055 / 820-0326 or 630-0401 / 820-0401)''' | |||
! Reference !! Capacitance !! Voltage !! Fitted on | |||
|- | |||
| C3 || 47 µF || 16 V || Both | |||
|- | |||
| C4 || 47 µF || 16 V || Both | |||
|- | |||
| C5 || 10 µF || 16 V || Both | |||
|- | |||
| C6 || 10 µF || 16 V || Both | |||
|- | |||
| C7 || 10 µF || 16 V || Both | |||
|- | |||
| C8 || 10 µF || 16 V || Both | |||
|- | |||
| C9 || 1 µF || 50 V || Both | |||
|- | |||
| C10 || 10 µF || 16 V || Both | |||
|- | |||
| C11 || 10 µF || 16 V || Both | |||
|- | |||
| C12 || 10 µF || 16 V || Both | |||
|- | |||
| C13 || 47 µF || 16 V || Both | |||
|- | |||
| C14 || 10 µF || 16 V || Both | |||
|- | |||
| C15 || 1 µF || 50 V || Both | |||
|- | |||
| C21 || 10 µF || 16 V || 630-0055 only | |||
|- | |||
| C74 || 10 µF || 16 V || 630-0055 only | |||
|- | |||
| C79 || 10 µF || 16 V || 630-0055 only | |||
|- | |||
| C106 || 10 µF || 16 V || 630-0055 only | |||
|} | |||
The designators and board numbers are Console5's.<ref name="c5cii">Console5 TechWiki, [https://wiki.console5.com/wiki/Macintosh_Classic_II "Macintosh Classic II"]: logic board 630-0055-B / 820-0326-B or 630-0401-B / 820-0401-B. Secondary source (a capacitor-kit list).</ref> Recap-a-Mac's photographic guides count 8 × 10 µF 16 V, 3 × 47 µF 16 V and 2 × 1 µF 50 V on the 13-capacitor board, and 12 × 10 µF, 3 × 47 µF and 2 × 1 µF on the 17-capacitor board, which matches Console5's totals.<ref name="recapcii" /><ref name="recapciib">Recap-a-Mac, [https://recapamac.com.au/macintosh-classic-ii-b/ "Macintosh Classic II (Rev B)"]. Secondary source.</ref> BOMARC's schematic of board 820-0401-B agrees on C5 and C14 (10 µF 16 V) and C13 (47 µF 16 V), and also draws four 4.7 µF 16 V capacitors on the +5 V rail that neither kit list includes.<ref name="bomarc-cii">BOMARC Services, schematic of Apple 820-0401-B "Classic II" computer motherboard, sheet 1. Hosted as [[:File:Macintosh Classic II Schematic.pdf]]. Reverse-engineered, not Apple documentation.</ref> Count the parts on your own board before ordering. | |||
<gallery mode="packed" heights="250"> | |||
File:Classic II (A) recapping.jpg|Classic II 13-capacitor logic board (Recap-a-Mac) | |||
File:Classic II (B) Recapping.jpg|Classic II 17-capacitor logic board (Recap-a-Mac) | |||
</gallery> | |||
== Power/sweep board == | |||
The Classic and Classic II share this board.<ref name="recapanalog">Recap-a-Mac, [https://recapamac.com.au/macintosh-classic-analog/ "Macintosh Classic I + II Analog Board (220V – 240V version)"]: shared board; guide photographed from a 220–240 V board, with an earlier revision differing in one or two capacitors; cracked joints, leakage damage, DIP IC failures (IF1, QP1, JP1); voltage adjustment with PP1. Secondary source.</ref> Apple lists four field-replaceable versions: 661-0597 (110 V, Rev. A), 661-0599 (220 V, Rev. A), 661-0651 (110 V, Rev. B) and 661-0652 (220 V, Rev. B).<ref name="sscl-ev" /> Rev. A and Rev. B boards are not interchangeable: each must be used with the matching CRT yoke assembly.<ref name="sscl-ta">Apple, ''Macintosh Classic/Classic II/Performa 200 Service Source'', Take Apart, Power/Sweep Board pp. 10–11 (PDF pp. 39–40).</ref> | |||
=== Identify the mains version first === | |||
{{Warning|The primary reservoir capacitor CP1 is 250 V on a 110 V board and 400 V on a 220–240 V board. 240 V mains rectifies to about 340 V DC. A 250 V part at CP1 on a board where CP1 alone takes the full rectified mains is over its rating.}} | |||
The bare boards carry 630- numbers. What the sources show for the mains input of each: | |||
{| class="wikitable styled-table" style="width:100%; text-align:left;" | |||
|+'''Classic / Classic II power/sweep boards: primary reservoir''' | |||
! Board !! Source !! CP1 !! CP13 !! Notes | |||
|- | |||
| 630-0395 || Console5; BOMARC 820-0395-A ("early") || 220 µF 250 V || 220 µF 250 V || Voltage doubler; JP1 is a wire link marked "cut for 220 VAC input"; +306 V across the pair | |||
|- | |||
| 630-0420 || Console5 (240 V version of the 630-0395 list) || 220 µF 400 V || 220 µF 400 V || | |||
|- | |||
| 630-0525 || Console5; BOMARC 820-0525-A ("late") || 220 µF 250 V || 220 µF 250 V || JP1 marked "cut for 240 VAC input"; +306 V across the pair | |||
|- | |||
| 630-0560 (120 V list) || Console5 || 220 µF 250 V || 220 µF 250 V || | |||
|- | |- | ||
! | | 630-0560 (240 V list) || Console5 || 220 µF 400 V || jumper, no capacitor || | ||
|} | |||
Sources: Console5's board pages,<ref name="c5395">Console5 TechWiki, [https://wiki.console5.com/wiki/Mac_Analog_Board:_630-0395 "Mac Analog Board: 630-0395"] (with the 630-0420 and 630-0560 differences noted in the list). Secondary source.</ref><ref name="c5525">Console5 TechWiki, [https://wiki.console5.com/wiki/Mac_Analog_Board:_630-0525 "Mac Analog Board: 630-0525"]. Secondary source.</ref><ref name="c5560">Console5 TechWiki, [https://wiki.console5.com/wiki/Mac_Analog_Board:_630-0560 "Mac Analog Board: 630-0560"]: separate 120 V and 240 V lists; on the 240 V list CP1 is 220 µF 400 V and CP13 is "JUMPER - No cap installed". Secondary source.</ref> and BOMARC's schematics for 630-0395 and 630-0525.<ref name="bomarc-ps" /> Recap-a-Mac's photograph of a 220–240 V board shows one 220 µF 400 V capacitor and no 250 V electrolytic.<ref name="recapanalog" /> | |||
To identify a board: read the 661- label or the 630- number, look at CP1's printed rating, and check whether CP13 is a capacitor or a wire link. If CP13 is a link, CP1 must be a 400 V part. | |||
=== Later layout (630-0525 and the 630-0560 240 V list) === | |||
{| class="wikitable styled-table" style="width:80%; text-align:center;" | |||
|+'''Power/sweep board, later layout''' | |||
! Reference !! Capacitance !! Voltage | |||
|- | |- | ||
| | | CF1 || 47 µF || 25 V | ||
|- | |- | ||
| | | CF2 || 220 µF || 16 V | ||
|- | |- | ||
| | | CF3 || 1000 µF || 16 V | ||
|- | |- | ||
| | | CF4 || 470 µF || 25 V | ||
|- | |- | ||
| | | CL1 || 1000 µF || 25 V | ||
|- | |- | ||
| | | CL2 || 4.7 µF || 250 V | ||
|- | |- | ||
| | | CL3 || 1 µF || 50 V | ||
|- | |- | ||
| | | CL11 || 47 µF || 16 V | ||
|- | |- | ||
| | | CP1 || 220 µF || 250 V (630-0525); '''400 V''' (630-0560, 240 V) | ||
|- | |- | ||
| | | CP2 || 470 µF || 50 V | ||
|- | |- | ||
| | | CP3 || 10 µF || 25 V | ||
|- | |- | ||
| | | CP4 || 47 µF || 25 V | ||
|- | |- | ||
| | | CP5 || 1 µF || 50 V | ||
|- | |- | ||
| | | CP6 || 2200 µF || 10 V | ||
|- | |- | ||
| | | CP7 || 1000 µF || 10 V | ||
|- | |- | ||
| | | CP8 || 2200 µF || 16 V | ||
|- | |- | ||
| | | CP9 || 470 µF || 25 V | ||
|- | |- | ||
| | | CP10 || 470 µF || 25 V | ||
|- | |- | ||
| | | CP11 || 220 µF || 50 V | ||
|- | |- | ||
| | | CP12 || 1000 µF || 16 V | ||
|- | |- | ||
| | | CP13 || colspan="2" | 220 µF 250 V (630-0525); jumper, no capacitor (630-0560, 240 V) | ||
|- | |- | ||
| | | CP34 || 1 µF || 50 V | ||
|- | |- | ||
| | | CP36 || 2200 µF || 10 V | ||
|- | |- | ||
| | | CP37 || 1 µF || 50 V | ||
|- | |- | ||
| | | CV2 || 470 µF || 10 V | ||
|} | |} | ||
' | From Console5's lists for 630-0525 and the 630-0560 240 V version, which differ only at CP1 and CP13.<ref name="c5525" /><ref name="c5560" /> Recap-a-Mac's guide for a 240 V board agrees on every value and quantity except the 1 µF 50 V parts, where it marks two and Console5 lists four (CL3, CP5, CP34, CP37).<ref name="recapanalog" /> | ||
[[File:Mac classic analog recap.jpg|thumb|694x694px|center|Classic / Classic II power/sweep board recapping guide, 220–240 V board (Recap-a-Mac)]] | |||
=== Earlier layout (630-0395) === | |||
{| class="wikitable styled-table" style="width: | |||
|+ ''' | {| class="wikitable styled-table" style="width:80%; text-align:center;" | ||
|+'''Power/sweep board, earlier layout (630-0395)''' | |||
! Reference !! Capacitance !! Voltage | |||
|- | |||
| CF1 || 47 µF || 25 V | |||
|- | |||
| CF2 || 220 µF || 16 V | |||
|- | |||
| CF3 || 1000 µF || 16 V | |||
|- | |||
| CF4 || 470 µF || 25 V | |||
|- | |||
| CL1 || 10 µF || 50 V | |||
|- | |||
| CL2 || 4.7 µF || 250 V | |||
|- | |||
| CL3 || 1 µF || 50 V | |||
|- | |||
| CP1 || 220 µF || 250 V | |||
|- | |||
| CP2 || 1000 µF || 35 V | |||
|- | |||
| CP3 || 10 µF || 25 V | |||
|- | |||
| CP4 || 47 µF || 25 V | |||
|- | |||
| CP5 || 1 µF || 50 V | |||
|- | |||
| CP6 || 2200 µF || 10 V | |||
|- | |||
| CP7 || 1000 µF || 10 V | |||
|- | |||
| CP8 || 2200 µF || 16 V | |||
|- | |||
| CP9 || 470 µF || 25 V | |||
|- | |||
| CP10 || 470 µF || 25 V | |||
|- | |- | ||
| CP11 || 220 µF || 25 V | |||
|- | |- | ||
| | | CP12 || 1000 µF || 16 V | ||
|- | |- | ||
| | | CP13 || 220 µF || 250 V | ||
|- | |- | ||
| | | CP31 || 1000 µF || 6.3 V | ||
|- | |- | ||
| CP34 || 1 µF || 50 V | |||
|- | |- | ||
| | | CP35 || 1 µF || 50 V | ||
|- | |- | ||
| | | CP36 || 2200 µF || 10 V | ||
|- | |- | ||
| | | CP37 || 1 µF || 50 V | ||
|} | |} | ||
' | From Console5's list for 630-0395.<ref name="c5395" /> Console5 notes three differences on related boards: on 630-0420 (240 V) CP1 and CP13 are 220 µF 400 V; on its 630-0560 120 V list CP2 is 470 µF 50 V and CP11 is 220 µF 50 V.<ref name="c5395" /><ref name="c5560" /> The values that appear on BOMARC's 630-0395 drawing (CP1, CP3, CP4, CP5, CP9, CP11, CP13, CP34, CP35, CP37, CF4) agree with this list.<ref name="bomarc-ps" /> | ||
< | |||
</ | |||
== | === Fuse, adjustment and other parts === | ||
Apple's ''Service Source'' shows how to pull the fuse but prints no rating.<ref name="sscl-fuse">Apple, ''Macintosh Classic/Classic II/Performa 200 Service Source'', Take Apart, Fuse pp. 36–37 (PDF pp. 65–66).</ref> The rating is on the board: Recap-a-Mac's photograph of a 240 V board shows "FP1 T3.15A/250V" printed beside the fuse holder, and BOMARC's drawings give GMA-3 on 630-0395 and GMA-3.15 on 630-0525.<ref name="recapanalog" /><ref name="bomarc-ps" /> Replace like for like with what your own board specifies. | |||
Apple publishes no voltage adjustment for this machine; its Adjustments chapter covers light meter setup, video and yoke.<ref name="sscl-adj">Apple, ''Macintosh Classic/Classic II/Performa 200 Service Source'', Adjustments pp. 1–24 (PDF pp. 90–113).</ref> Recap-a-Mac says the output can be adjusted with the variable resistor PP1.<ref name="recapanalog" /> On BOMARC's drawings PP1 is marked "VOLT ADJ" and sits in the TL431 feedback network of the TDA4605 switching controller.<ref name="bomarc-ps" /> | |||
Recap-a-Mac also reports cracked solder joints, corrosion and shorts from capacitor leakage, and failures of the DIP ICs it calls IF1, QP1 and JP1.<ref name="recapanalog" /> On BOMARC's drawings QP1 is the CNY17 opto-coupler in the supply's feedback loop and JP1 is the mains link described above, so check designators against your board before ordering parts.<ref name="bomarc-ps" /> | |||
== Replacement parts == | |||
For the logic board, Recap-a-Mac fits KEMET solid tantalum parts at the original values: T491B105K050AT for 1 µF 50 V and T491D476K016AT for 47 µF 16 V.<ref name="recapclassic" /> Solid tantalum contains no liquid electrolyte. Its stripe marks the positive terminal, the opposite of an aluminium electrolytic, and a reversed tantalum fails short. | |||
For the power/sweep board, fit 105 °C aluminium electrolytics at the listed capacitance and at least the listed voltage. | |||
== Replacement procedure == | |||
# Remove the logic board and take the battery out of its holder.<ref name="sscl-batt" /> | |||
# Discharge the CRT before touching the power/sweep board. See [[CRT Discharge Procedure]]. | |||
# Confirm with a meter that CP1 (and CP13) have discharged before working on the primary side. | |||
# Remove the surface-mount capacitors by alternating heat between the terminals or with hot air. Twisting a can off cold lifts the pads. | |||
# Clean the board with isopropyl alcohol and a soft brush until a clean swab comes away clean. | |||
# Check continuity along every trace that ran under or beside a capacitor and repair breaks before fitting anything. | |||
# Fit the new parts the right way round. | |||
# Check each rail for shorts to ground before applying power. | |||
Tools are listed on [[Recommended Tools]]. | |||
== After the recap == | |||
Apple publishes no rail tolerances for the Classic II.<ref name="sscl-adj" /> Check the rails at the logic board power connector against their nominal values. BOMARC's drawing of the Classic II board gives the connector's pins: +12 V on pin 1, +5 V on pins 2 and 3, −12 V on pin 8, ground on pins 10–14.<ref name="bomarc-cii" /> Apple's symptom chart sends clicking, chirping or thumping first to this cable being properly seated on the logic board (J12 in Apple's numbering), then to the power/sweep board.<ref name="sscl-ts">Apple, ''Macintosh Classic/Classic II/Performa 200 Service Source'', Troubleshooting, Symptom Charts, Miscellaneous p. 12 (PDF p. 25).</ref> | |||
== Module part numbers == | |||
From Apple's exploded view for the Classic, Classic II and Performa 200:<ref name="sscl-ev" /> | |||
{| class="wikitable styled-table" style="width:70%;" | |||
! Module !! Apple part number | |||
|- | |||
| Logic board, Classic II and Performa 200 (2 MB) || 661-0672 | |||
|- | |||
| Logic board, Classic (1 MB) || 661-0596 | |||
|- | |||
| Power/sweep board || 661-0597, 661-0599, 661-0651, 661-0652 (see above) | |||
|- | |||
| Lithium battery || 742-0011 | |||
|- | |||
| CRT and yoke assembly || 076-0546 | |||
|- | |||
| Floppy drive || 661-0474 | |||
|} | |||
== Related | == Related pages == | ||
* [[Macintosh | * [[Macintosh Classic II]] | ||
* [[Macintosh | * [[Macintosh Classic Capacitor Replacement Guide]] | ||
* [[ | * [[Macintosh Classic / Classic II General Maintenance]] | ||
* [[Macintosh Classic / Classic II Troubleshooting]] | |||
* [[Battery Explosion, Capacitor or Corrosion Damage]] | |||
* [[Capacitor Failure Symptoms]] | |||
* [[CRT Discharge Procedure]] | * [[CRT Discharge Procedure]] | ||
* [[Recommended Tools]] | |||
<references/> | == References == | ||
<references /> | |||
[[Category:Apple Vintage Computers]] | [[Category:Apple Vintage Computers]] | ||
[[Category:Capacitor Replacement Guides]] | [[Category:Capacitor Replacement Guides]] | ||