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Commodore PET 2001 General Maintenance

From RetroTechCollection
Commodore PET 2001 with top lifted open.

Proper maintenance of the Commodore PET 2001 is essential to preserve its functionality and prevent age-related failures. This guide covers cleaning, keyboard servicing, capacitor replacement, power supply care, and CRT-specific issues unique to early Commodore PETs.

Regular Cleaning

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The PET 2001 features a hinged metal chassis for easy internal access. Dust buildup and oxidized contacts are common in these early systems.

Internal Cleaning

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  • Disconnect the PET from mains power.
  • Carefully lift the PET's top panel to access the motherboard and CRT.
  • Use compressed air and an anti-static brush to clean:
    • The motherboard (especially under ROM/RAM sockets)
    • Power supply area
    • CRT yoke and anode cup region
    • Cassette deck area (for 2001N models)
  • Use isopropyl alcohol (>90%) and cotton swabs to clean stubborn areas, but avoid soaking.

External Case and CRT

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  • Wipe the painted metal case with a mild soap solution on a damp microfiber cloth.
  • CRT screen can be cleaned using a lint-free cloth and glass cleaner sprayed onto the cloth.
  • Avoid aggressive rubbing of the screen label ("Commodore") which may degrade over time.

Power Supply Maintenance

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The PET uses an unregulated linear power supply without a switching regulator. While robust, they do require inspection:

Inspection Checklist

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  • Check transformer and rectifier board for heat stress and corrosion.
  • Examine all RIFA X2 safety capacitors — these are known to explode with age. Replace immediately if original.
  • Check solder joints around bridge rectifier and voltage regulators (7812, 7805, etc).
  • Confirm voltages at the edge connector:
    • +5V, -5V, and +12V should be within 5% tolerance.

Capacitor Replacement (Recapping)

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Like many late-70s electronics, the PET contains aging electrolytic capacitors.

Symptoms of Failing Caps

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  • Vertical hold issues on CRT
  • Unstable startup or flickering screen
  • Noise in cassette audio playback/record
  • Random freezes or garbled text
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  • Mainboard decoupling capacitors (especially around the 6540/6550 chips)
  • CRT analog section (for power filtering)
  • Power supply (main filter caps, axial types)

See the Commodore PET 2001 Capacitor Replacement Guide for a full list.

Keyboard Maintenance

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The chiclet keyboard on early PETs (especially the 2001-8) is notorious for key bounce, non-responsive keys, and deterioration.

Cleaning Procedure

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  • Remove keyboard from the chassis.
  • Disassemble keycaps and springs (carefully photograph layout).
  • Clean contact pads on the PCB using isopropyl alcohol.
  • Polish carbon contact domes if applicable.
  • Inspect for lifted traces or oxidized vias.

Repair Tips

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  • Use conductive paint to restore worn-out pads.
  • Replace deteriorated foam/copper domes with modern equivalents (keyboard repair kits exist).
  • For permanently dead rows/columns, trace the keyboard matrix and check solder joints or connector oxidation.

Common Failure Points

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ROM and RAM Sockets

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  • The original PET 2001 uses ceramic-packaged 6540 ROMs and 6550 SRAMs in notoriously flaky sockets.
  • Symptoms include:
    • Blank screen
    • Garbage characters
    • Lock-ups or repeating startup tone

Remove, clean, and reseat chips using DeoxIT. Replace broken sockets with turned-pin variants if needed.

Cassette Mechanism (Optional)

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The internal cassette recorder in early PETs may suffer from:

  • Broken drive belts
  • Oxidized heads
  • Dirty read/write contacts

Clean with head cleaner fluid and demagnetize if possible.

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  • Cold solder joints on CRT neck board or deflection board are common.
  • CRT brightness/focus may drift — use internal trimpots for focus and brightness (accessible on deflection board).
  • If the CRT fails to light up:
    • Check filament voltage
    • Verify flyback transformer and HV section

Socket and Connector Cleaning

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Many ICs are socketed — an advantage for repairs, but also a source of faults.

Steps

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  • Gently remove suspect chips (e.g., VIA, PIA, ROMs) using a chip puller.
  • Clean pins with isopropyl or contact cleaner.
  • Inspect for green corrosion or black oxide buildup.
  • Reseat firmly or upgrade sockets.

Diagnostics and Burn-In

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Diagnostic Tools

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  • Use a PET tester ROM (e.g., dead test cartridge or test harness) for RAM and ROM diagnostics.
  • Use a logic probe or scope to check clock (phi2) and reset behavior.

Burn-In Tips

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  • Leave PET running on test pattern for several hours to identify marginal components.
  • Monitor voltage regulators for excessive heat.

Voltage Test Points

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Use a multimeter to check:

  • +5V at 6502 Vcc (Pin 8)
  • +12V on cassette motor supply
  • CRT filament voltage (typically ~6.3VAC)
  • Mains side capacitors should not show leakage or bulging.

Tools You’ll Need

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  • ESD-safe screwdriver set
  • Chip puller or spudger
  • Isopropyl alcohol (99%)
  • Contact cleaner (e.g., DeoxIT)
  • Soldering iron with fine tip
  • Capacitor tester (optional)
  • Logic probe or oscilloscope (advanced)
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