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Sega Master System II Troubleshooting Guide

From RetroTechCollection

This troubleshooting guide provides a structured workflow, pin‑by‑pin test tables, and known failure modes for the Sega Master System II. Although simplified compared to the original Master System, the SMS II shares most core ICs—enabling diagnosis of over 90 % of “dead” units with basic tools and a flash cart.

Safety & Required Tools

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  • Isolated bench 9 V DC, ≥1 A supply with current limit (SMS II uses external 9 V adapter → 7805)
  • DMM (200 mV, diode, continuity)
  • Logic probe or 20 MHz oscilloscope
  • ESR‑meter (for bulk caps: 220 µF, 470 µF)
  • Solder station, hot‑air rework, flux & braid
  • Diagnostic flash cart (EverDrive SMS or homemade 27C256 “Test ROM”)

Quick Board Orientation

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Custom IC Function Package Common Failures
315‑5216 Gate‑array: I/O, memory decode, banking 100‑pin QFP Stuck RESET, no cartridge select
315‑5246 VDP (Video Display Processor) + PSG audio 40‑pin DIP No video or mono screen, missing audio
Z80A Main CPU @ 3.579545 MHz (NTSC) / 3.546894 MHz (PAL) 40‑pin DIP Rare – ESD or over‑voltage
TMS4164 × 2 8 KB VRAM (64 kbit × 2) 18‑pin DIP × 2 Garbled tiles, vertical bars
BIOS ROM 256 KB mask ROM 28‑pin DIP Blank until cart inserted

Check Power & Voltages

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SMS II 5 V Rail – expected
Test Point Nominal Notes
9 V DC adapter jack 9–10 V DC Centre‑pin positive :contentReference[oaicite:7]{index=7}
7805 regulator output tab 5.00 ± 0.15 V Ripple < 100 mV p‑p :contentReference[oaicite:8]{index=8}
Z80 pin 11 (+5 V) same First CPU pin to probe
VDP pin 13 (+5 V) same Loss = open LK3 or bad filter cap

No 5 V → blown fuse F1 (500 mA), oxidized power switch solder, or shorted electrolytic (C23 470 µF / C69 220 µF). 5 V low (< 4.6 V) under load → 7805 overheating; replace with NJM7805FA or SMPS module. 5 V high (> 5.3 V) = 7805 short to Vin – power off immediately to protect VDP & RAM.

Reset & Clock

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Reset (Z80 pin 26)
  • Should be low ~30 ms on power‑up then high. Permanently low → bad 315‑5216, C38 10 µF or R44 10 kΩ
Clock (Z80 pin 6)
  • NTSC ≈ 3.579545 MHz; PAL ≈ 3.546894 MHz. Absent clock → open crystal, cracked Y1 solder or dead VDP oscillator
Signal Pin Probe Result Meaning
/MREQ 19 0 ↔ 5 V activity CPU fetching ROM/RAM
/IORQ 20 Pulses ~ every 64 µs VBlank interrupt routine running
/HALT 18 HIGH OK – low means CPU halted (bad RAM/ROM)

If clock and reset are good yet all A/D lines static ⇒ CPU dead or memory decode fail (/MREQ stuck) ⇒ swap 315‑5216.

Video Path Diagnosis

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SMS II outputs via onboard composite; no RF cage on NTSC units.

Symptom: Black or blank screen

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  • Check composite at JP3 pad – if sync present but TV “no signal” → dead CXA1145 encoder
  • No sync at all → VDP not running (check HSync pin 35, VSync pin 36 ~5 kHz/60 Hz)
  • HSync toggles but garbage → VRAM or address‑bus failure

Symptom: Vertical bars / garbled tiles

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Pattern Cause Action
Thin stripes One TMS4164 data bit Piggy‑back good chip; replace socket
Checkerboard VDP VRAM latch inside 315‑5246 Swap VDP
Flicker when warm Oxidized cartridge slot pins Clean with DeoxIT D5

Audio Faults

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PSG (SN76489 inside VDP)
Issue Check Likely Cause
No sound, video OK VDP pin 7 silent LM324 op‑amp or C68 1 µF coupling cap
Buzz tied to brightness Ground loop in encoder Bypass RF box, use direct‑AV mod
One channel only C27/C28 10 µF open Replace with 105 °C caps

Controller Failures

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  • Both ports dead → 5 V missing on pin 5 (fuse F2 500 mA)
  • One direction stuck → shorted 74HC157 or cracked trace under port socket
  • RESET/PAUSE issue → faulty tact switch or broken via to 315‑5216 (/NMI pin)

Cartridge Slot

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  • “Insert cartridge” loop → /CS (edge B1) must pulse low when address ≥ \$0000. Check R31–R34 (0 Ω buffers)
  • Clean contacts with IPA; if still no read, isolate RAM by lifting U8/U9 pin 20

Full Memory‑Map Check

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SMS II physical map (BIOS enabled)
Range Size Device Notes / Entry
\$0000–\$03FF 1 KB BIOS vector table RESET \$0000, NMI \$0066
\$0400–\$1FFF 7 KB BIOS code & logo Calls cart at \$0150
\$2000–\$3FFF 8 KB BIOS bank 2 Unused in SMS II
\$4000–\$BFFF 32 KB Cartridge bank 0 Mapped when BIOS disabled
\$C000–\$DFFF 8 KB Work‑RAM IC3 GM76C28
\$E000–\$FFFF 8 KB Mirror of \$C000 Stack defaults here

Thermal & Aging Issues

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  • 7805 runs at ~80 °C in stock RF cage – add heatsink or drop‑in DC‑DC module
  • Replace all 85 °C caps near hot ICs: C23, C69, C27/28

Revision‑Specific Notes

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SMS II has only one board revision. Compared to Model 1, it removed the Sega Card slot, RESET switch, power LED, RF switch, and RGB port.

Common Fix‑at‑a‑Glance

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Symptom Most Likely Fix
Dead, no LED Replace F1 fuse & 7805
LED on, black screen Verify clock; swap VDP; check /RESET
Vertical stripes Replace bad TMS4164 DRAM
Random resets Replace C38 10 µF reset cap; clean cart slot
No sound Replace C68 1 µF & LM324; check VDP pin 7
Controllers not detected Re‑flow port pins; replace 74HC157