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VT52 Troubleshooting Guide

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Filter capacitor connectors and the high-voltage connector to discharge before work (DEC, EK-VT52-MM-002, Figure 5-2)

Fault-finding on the VT52 follows chapter 5 of DEC's VT52 DECscope Maintenance Manual (EK-VT52-MM-002): basic checks, two symptom tables, then voltage checks on the Monitor/Power Supply module with component-level tests for each supply rail.[1][2]

Warning: DEC's manual repeats that high voltages are present in the power supply and the CRT. Unplug the terminal, connect a ground lead first, and discharge the CRT and the filter capacitors at the points in DEC's Figure 5-2 before handling the monitor/power supply or CRT parts. The CRT anode connector, at 11,000 V, sits close to connector J2 where the supply voltages are measured. See CRT Discharge Procedure.[3][2]

Basic checks

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DEC's first questions, before taking anything apart:[1]

  1. Is the unit switched on and plugged in?
  2. Is the intensity set too low? The control is on the rear of the terminal; moving it to the right makes the screen brighter.[4]
  3. Are the baud rate switches in legal positions? Combinations 1A, 1C, 2A, 2C, 3A and 3C of S1 and S2 are illegal.[5]
  4. Do the terminal's send and receive rates match the host's receive and send rates?

Then put the terminal off-line (S1 position 1) and type at the keyboard to build a list of symptoms.[1][5]

After warm-up the cursor should sit blinking at the home position. DEC allows about half a minute.[4] If it does, the CRT and the Monitor/Power Supply module are working and the fault is elsewhere (Table 5-2 below). If not, turn the intensity to maximum and look for a raster. With a raster, the monitor, power supply and CRT are probably good apart from the video amplifier; DEC notes that on some units the raster cannot be seen even at full brightness.[1]

Power-on faults

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Power-on troubleshooting (DEC Table 5-1)
Symptom Possible cause, most likely first Action
No cursor Intensity control turned down Turn up the intensity at the rear
No cursor, no raster Blown fuse; no mains; anode cap disconnected at the power supply; anode clip disconnected at the CRT bell; monitor/power supply assembly; CRT; RUT module; DP module; character generator Check the fuse and mains first, then the anode connections with the power off and the CRT discharged
No cursor, raster present, arcing heard Anode cap loose; anode clip loose Tighten the cap or clip
Cursor present, display flickers Jumper W7 on the RUT module wrong for the mains frequency Remove W7 for 60 Hz units; fit W7 for 50 Hz units

[3]

Operating faults

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Operational troubleshooting (DEC Table 5-2)
Symptom Possible cause, most likely first Action
Focus cannot be adjusted; display fuzzy Monitor/power supply board Replace or repair the board
Whole raster too short Vertical size or linearity misadjusted Adjust R98 and R92 (VT52 CRT Alignment Guide)
Raster or character width cannot be adjusted Monitor/power supply board Replace or repair the board
Whole raster too narrow Horizontal size misadjusted Adjust coil T3
Intensity cannot be adjusted Monitor/power supply board; CRT Replace the board, then the CRT
Characters too short Vertical size; vertical linearity; monitor/power supply board Adjust, then replace
Illegal characters generated Character generator; RUT module Substitute
Random characters, or screen fills with random characters at switch-on Wrong ROM or PROM chips fitted; character generator; DP module; RUT module Check the chip types against DEC's list, then substitute
Wrong character displayed when typed Keyboard; keyboard character generator Substitute
No key-clicks, cursor present RUT module Substitute
No key-clicks or cursor, raster present DP module; keyboard Substitute
No key-clicks, characters displayed DP module; RUT module Substitute
No key-clicks, wrong but legal characters DP module; RUT module; keyboard; keyboard character generator Substitute
Whole raster tilted Yoke rotated on the CRT neck Realign the yoke
Raster too large, characters enlarged and fuzzy Yoke not fully forward Push the yoke forward against the CRT bell and tighten its screw

[6]

DEC's PMK04 off-line terminal tester can exercise the terminal and its interface to separate a terminal fault from a line fault.[1]

Voltage checks

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Tip the terminal back and remove the base (five quarter-turn fasteners, turned 90° anticlockwise with a ¼ inch nut driver) to reach connectors J1 and J2 on the Monitor/Power Supply module.[7][2]

Monitor/Power Supply voltages (DEC Table 5-3)
Connector and pin Voltage
J1-1 +5 V
J1-2, 4, 6 Ground
J1-10 +15 V
J2-2 −12 V
J2-3 −5 V
J2-4 +5 V sense
J2-5, J2-6 +5 V
J2-7 Ground, remote sense
J2-8, 9, 10 Ground

[2]

If the module's outputs are right, check them where they arrive: for example RUT/DP J1-17 (+15 V), J1-18 (−12 V) and J1-19 (+5 V), and DP J5-9 (−5 V). DEC's Table 5-4 lists every distribution point.[8] If an output is wrong, remove the heat spreader and use DEC's component tests below.[2]

Component tests

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These are DEC's tests for the linear supply on the Monitor/Power Supply module. Each forces one stage and reads the result.[2][8][9]

Supply rail tests (DEC sections 5.5.1 to 5.5.4)
Condition Action If the rail reads low or 0 If it reads normal or high
No voltage at all Ground the collector of Q2 and measure +15 V Check for open R1, Q11 or R6; shorted Q1; short from Q11 collector to ground Check for open Q2, D6, D5 or R27; check R10 and R28
+15 V low Ground the collector of Q2 Check C35, R5, R6 and R1; short between Q2 and Q1 Check D8, D7, R12, R29, R1, R13 and R27; check E1
+15 V high Fix any −12 V fault first, then short the base of Q2 to ground Measure E1 pin 6: below 2 V, replace E1; above 2 V, check R9, R12 and R13 Check for shorted Q2 or Q11
+5 V at 0 V Connect the base of Q9 to the collector of Q6 Check for open Q8, Q9 or R35; short to ground at Q8 collector Check for open Q6, R42 or R41; shorted Q5 or faulty E3
+5 V high Short the base of Q9 to its emitter Measure E3 pin 6: at 0 V, Q6 is shorted; at 8 V, check R33, R36, R40 and E3 Check for shorted Q8 or Q9
+5 V low Short the collector of Q6 to its emitter Check for open Q8 or Q9; check R34 Check for open Q6 or R40; check E3, Q5, R35, D12, R37, R38 and R41
−12 V at 0 V Short the collector of Q4 to ground Check for shorted Q3; open R52, Q12, R19 or R20; short from Q12 collector to ground Check for open Q4 or D20; shorted D10
−12 V high Short the base of Q4 to its emitter (reads 0) Check E2, R15, R17 and R14 Check for shorted Q4 or Q12
−12 V low Short the collector of Q4 to ground and measure Check R19, R21, D20, R25, R52, R22 and Q3

[2][8][9]

The vt100.net transcription of this manual omits the +15 V tests of section 5.5.2 and prints the +5 V tests under that heading; the scanned manual has all four sections.[10][2]

Sections 5.6 and 5.7 of the manual give oscilloscope pictures of the timing signals and of eleven monitor test points on a working terminal, for comparison with a faulty one.[11]

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References

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  1. ↑ 1.0 1.1 1.2 1.3 1.4 DEC, EK-VT52-MM-002, sections 5.2.1 and 5.2.2, pp. 5-1 to 5-2. Identifying the faulty subassembly, basic checks, PMK04 tester.
  2. ↑ 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 DEC, EK-VT52-MM-002, p. 5-24, section 5.5, Table 5-3, sections 5.5.1 and 5.5.2.
  3. ↑ 3.0 3.1 DEC, EK-VT52-MM-002, pp. 5-3 to 5-7, Table 5-1, "Power On Troubleshooting Procedure", and Figure 5-2.
  4. ↑ 4.0 4.1 Digital Equipment Corporation, VT52 DECscope Maintenance Manual, EK-VT52-MM-002, July 1978, section 2.4.1 (File:VT52 DECscope Maintenance Manual (EK-VT52-MM-002).pdf). Flashing cursor after half a minute; intensity control position.
  5. ↑ 5.0 5.1 DEC, EK-VT52-MM-002, section 3.1.1, Table 3-1, p. 3-2. Operator controls, baud rate switches and illegal positions.
  6. ↑ DEC, EK-VT52-MM-002, pp. 5-9 to 5-12, Table 5-2, "Operational Troubleshooting Procedure".
  7. ↑ DEC, EK-VT52-MM-002, section 5.3.1, pp. 5-12 to 5-13. Base removal.
  8. ↑ 8.0 8.1 8.2 DEC, EK-VT52-MM-002, p. 5-25, Table 5-4 and sections 5.5.2 (continued) and 5.5.3.
  9. ↑ 9.0 9.1 DEC, EK-VT52-MM-002, p. 5-26, sections 5.5.3 (continued) and 5.5.4.
  10. ↑ VT52 DECscope Maintenance Manual, chapter 5, HTML transcription by Paul Flo Williams, vt100.net/docs/vt52-mm/chapter5.html.
  11. ↑ DEC, EK-VT52-MM-002, sections 5.6 and 5.7, pp. 5-26 to 5-32. Timing and monitor waveforms.