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IBM Wheelprinter E 5223 Hardware Maintenance and Service: Difference between revisions

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P4 verification: real documentation page - title as printed, part/form number, edition, contents, honest gaps, what it settles, cross-links
Rewrite from the manual: item 1279888 / S544-4079-0 from spine and comment form; add chapters 7-8 (locations, lubrication) missing from the contents; remove invented adjustment-sequence claim; add J6P supply voltages (3-1600-5), fuse PIC, self test, lubricant P/Ns
 
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The '''IBM Wheelprinter E 5223 Hardware Maintenance and Service''' manual, '''First Edition, August 1985'''. 319 pages. The Wheelprinter E is IBM's daisywheel office printer.
The '''IBM Wheelprinter E 5223 Hardware Maintenance and Service''' is IBM's service manual for the Wheelprinter E 5223, First Edition (August 1985). The binder spine carries item number 1279888 and form number S544-4079-0, and the reader's comment form at the back gives the order number S544-4079-0. The PDF has 319 pages, including the binder cover, safety section, index and comment form. It is an OCR scan (Adobe Paper Capture), so the text layer is searchable but not reliable for figures; check values against the page image.


Its preface notes that "the diagnostic section ... is intended to be used as a '''stand-alone document''' to service the IBM Wheelprinter E" — unlike the PS/2 pamphlets, this one does not require a companion binder.
The manual describes the 5223 as a letter-quality impact printer for the IBM Personal Computer and compatibles with its parallel interface, printing bidirectionally at 16 characters per second in 10, 12 or 15 pitch or proportional spacing depending on the printwheel, with an optional pinwheel forms feeder and cut-sheet feeder (p. 1-1). The preface says the diagnostic section is meant to be used as a stand-alone document to service the printer.


== What it contains ==
== Contents ==


* '''Chapter 1, Introduction''' — general description of the printer.
Page numbers are the manual's own, by chapter.
* '''Chapter 2, Introduction to Diagnostic Aids''' — what diagnostic aids exist for the machine.
* '''Chapter 3, Problem Isolation Charts (PICs)''' — step-by-step isolation to the failing FRU.
* '''Chapter 4, Removals and Installations'''.
* '''Chapter 5, Adjustments''' — used during diagnostics or after fitting a FRU.
* '''Chapter 6, Parts Catalog''' — illustrations and FRU part numbers.


Associated documentation named in the preface, with both item and form numbers: ''IBM Wheelprinter E 5223 Guide to Operations'', item 1279889 (form S544-4077); ''IBM Wheelprinter E 5223 Technical Reference'', item 1279887 (form S544-4078); ''Sheetfeed Guide to Operations'', item 6373115 (form GA23-1034); and the Sheetfeed Hardware Maintenance manual.
* Preface and associated documentation (pp. iii-iv): the Wheelprinter E 5223 Guide to Operations (item 1279889, form S544-4077), Technical Reference (item 1279887, form S544-4078), Sheetfeed Guide to Operations (item 6373115, form GA23-1034) and Sheetfeed Hardware Maintenance and Service (item 6373116, form SY20-8580).
* Safety (pp. v-xviii): IBM's general safety rules, electrical safety, first aid for electrical accidents, safety inspection and Wheelprinter E safety precautions.
* Chapter 1, Introduction (p. 1-1).
* Chapter 2, Introduction to diagnostic aids (pp. 2-1 to 2-15): problem isolation charts (2-2), power-on self test (2-5), printer self test (2-6), printer diagnostic test (2-8), Personal Computer Advanced Diagnostics diskette and signal names (2-9), switch settings (2-10), country select switches (2-11), system ground point (2-12), tools (2-13), Triplett meter quick reference (2-14).
* Chapter 3, Problem isolation charts (3-1 to 3-3400-5): printer entry PIC (3-1000-1), then functional check, error light chart, beeper, blown fuse (3-1400-1), button, dead machine (3-1600-1), end-of-ribbon, first writing line knock-off, homing sensor, light, options, paper feed, print hammer, print quality (3-2600-1), ribbon, selection, semi-automatic paper insertion (SAPI), system electronics and transport PICs.
* Chapter 4, Removals and installations (pp. 4-1 to 4-58): ESD handling (4-4), then paired removal and installation procedures for the carrier assembly and cable, covers, feed roller, frame, front panel, function board, fuse (4-24), homing LED, paper bail, paperfeed motor, pinwheel forms feeder, power supply board and power supply (4-34 to 4-36), power switch, printer board (4-40), ribbon plate, selection plate, SAPI switch, sheetfeed and transport assembly and motor.
* Chapter 5, Adjustments (pp. 5-1 to 5-5): cardholder, deflector, end-of-ribbon, even top and bottom printing, ribbon plate and transport belt.
* Chapter 6, Parts catalog (pp. 6-1 to 6-22).
* Chapter 7, Locations (pp. 7-1 to 7-4), including printwheel identification (7-4).
* Chapter 8, Preventive maintenance (pp. 8-1 to 8-2): lubricants and lubrication points.
* Index (pp. X-1 to X-2).


== What it does not contain ==
== What this manual does not contain ==


'''Module level.''' Like every IBM service manual of the period, this one isolates a fault to a field-replaceable unit and replaces it. There are '''no schematics, no component values and no board-level parts list''' — the logic card, the power supply and each motor or sensor are single line items in the parts catalogue, identified by FRU part number.
The manual isolates faults to field-replaceable units. There are no schematics and no component values; the power supply, power supply board, printer board and function board are each replaced as a unit. Connector voltages are given for fault isolation, and the only board-level measurements are resistance checks between test pads. Interface and command detail is in the separate Technical Reference (item 1279887).


The '''Technical Reference''' named above — which would carry the interface and command-set detail — is a separate book and is not hosted here.
== What it settles ==


== What it settles ==
The dead machine PIC gives the supply checks. The line cord should read 103 to 127 V ac (3-1600-1). At J6P on the printer board, with the printer switched on (3-1600-5):
 
<templatestyles src="Template:StyledTable/styles.css" />
{| class="wikitable styled-table" style="width:60%; text-align:center;"
|+'''J6P on the printer board (p. 3-1600-5)'''
! Pin !! Signal !! Voltage
|-
| 1 || VRM || Do not measure
|-
| 2, 4, 7 || GND || 0 V dc
|-
| 3 || −5 || −4.6 to −5.6 V dc
|-
| 5 || +5 || 4.6 to 5.6 V dc
|-
| 6 || +15 || 13.2 to 15.6 V dc
|-
| 8 || +34 || 27.2 to 46.9 V dc
|}
 
The blown fuse PIC (3-1400-1 to 3-1400-5) starts by checking the machine for paper clips, staples and metal shavings. It then isolates the short by disconnecting J6P, then the power supply board, and then measuring the resistance between the +34 V and GND test pads on the printer board: below 15 ohms, it disconnects J2 from the function board and then J5P from the printer board in turn, pointing to the function board, the printer board or the system cable.
 
The printer self test is run by holding the Stop button while switching on (2-6). It prints the ten function-board setup switch settings as zeros and ones, an eight-digit code giving the software level, and then the characters on the printwheel (2-7).


'''Chapter 5 matters more on a daisywheel than on most machines.''' Print quality on a 5223 depends on mechanical adjustments that drift, and IBM specifies them here with the sequence to follow after a FRU is replaced. An adjustment done out of order will not hold.
Chapter 8 lists IBM #23 grease (P/N 1280441, ½ oz; 1280442, 1 lb) and IBM #10 oil (P/N 1280443, 4 oz; 1280444, 1 pt), warns that oil and grease attack the platen, feed rolls, bail rolls, rubber mounts and belts, and says not to lubricate the homing LED area, the printwheel or the transport belt (p. 8-1). It gives lubrication points but no service interval.


<pdf> File:IBM Wheelprinter E 5223 Hardware Maintenance and Service.pdf </pdf>
<pdf> File:IBM Wheelprinter E 5223 Hardware Maintenance and Service.pdf </pdf>


Download it here: [[:File:IBM Wheelprinter E 5223 Hardware Maintenance and Service.pdf|IBM Wheelprinter E 5223 Hardware Maintenance and Service.pdf]]
Download: [[:File:IBM Wheelprinter E 5223 Hardware Maintenance and Service.pdf|IBM Wheelprinter E 5223 Hardware Maintenance and Service.pdf]]


== Related pages ==
== Related pages ==


* [[IBM Wheelwriters Service Manual]] &middot; [[IBM Quietwriter III 5202 Printer Hardware Maintenance and Service]]
* [[IBM Wheelwriters Service Manual]], the service manual for IBM's Wheelwriter typewriters
* [[IBM Proprinter 420X Service Information and Parts Catalog]]
* [[IBM Quietwriter III 5202 Printer Hardware Maintenance and Service]] and [[IBM Proprinter 420X Service Information and Parts Catalog]], service manuals for other IBM printers


[[Category:IBM Service Manuals]]
[[Category:IBM Service Manuals]]
[[Category:Service Manuals]]
[[Category:Service Manuals]]
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