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DECmate I Troubleshooting Guide

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VT278 rear panel, showing the POWER O.K. and CPU O.K. indicators, main fuse and selector switches (DEC, DECmate System Architecture Manual, Figure 3-2)

Fault-finding on the DECmate I (VT278) starts with its power-up self-test, which DEC documents in the DECmate System Architecture Manual (EK-VT278-HR-001): two LEDs on the rear panel, seven LEDs on the keyboard and the SET-UP message on the screen together identify the failing test.[1] The DECmate Owner's Guide adds a problem-solving chart for installation faults, and the VT278 print set (MP-00900) has the module parts lists and the CPU schematics.[2][3]

The VT278 contains a CRT and a mains switching power supply. Read CRT Discharge Procedure before working inside the case.

Before you start

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  1. Check the voltage selector and line frequency selector switches beside the power cord connector. DEC's owner's guide requires 120 V/60 Hz in North America and 220–240 V/50 Hz in Europe.[4]
  2. Check the main fuse on the rear panel. DEC's chart tells the user to look for a burnt fuse or a broken filament when the system does not start or make any sound.[2][5]
  3. Check that the keyboard cable is plugged into the rear of the terminal. DEC lists a missing keyboard cable as a cause of the self-test not running.[2]
  4. If the RX02 drive unit has its own power switch, check that it is on.[2]

Power-up self-test

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DEC divides the self-test into four stages.[1]

  1. Power test. The power supply checks that its outputs are within tolerance. If they are, PWR OK on the rear panel lights. If PWR OK stays dark, no further tests run.
  2. CPU OK tests. T1 checks the control panel ROM checksum, T2 the control panel RAM, and T3 the keyboard's response to a scan command. If any fails, CPU OK lights continuously and testing stops.
  3. General tests T4 to T13, reported on the keyboard LEDs (table below).
  4. A pass is shown by CPU OK blinking once a second, the word SET-UP blinking at the bottom of the screen, and only ON LINE lit on the keyboard.
VT278 general self-test summary (DEC Table 3-1)
Test Description CPU OK Keyboard LEDs Screen
Fatal errors
T4 Display buffer memory On O X X X X X X None
T5 CRT controller On O X X X X X O None
T6 Main memory read/write On O X X X X O X None
T7 Second main memory test On O X X X X O O None
T8 HLT instruction On O X X X O X X None
T9 Panel request failure On O X X X O X O None
Non-fatal errors
T10 Printer port loopback Blinks O X X X O O X SET-UP
T11 Real-time clock Blinks O X X X O O O SET-UP
T12 Printer and real-time clock Blinks O X X O X X X SET-UP
T13 Undefined interrupt Blinks O X X O X X O SET-UP

[6]

X is a lit LED and O an unlit one, read left to right across the seven keyboard LEDs (ON LINE, LOCAL, the data-set-ready LED and L1 to L4).[6][7] A fatal error stops the machine; a non-fatal error leaves it usable, but a program that uses the failed printer port, clock or interrupt may misbehave.[1]

To run the self-test again, enter SET-UP mode and press the 0 key. The VT278 returns to SET-UP when the tests finish.[8]

Reading the result

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Symptom, probable cause and action
Symptom Probable cause Action
PWR OK dark, no fan, no sound No mains, wrong selector setting, blown main fuse, or a dead H7836 supply Check the outlet, both selector switches and the fuse. Then measure the supply outputs (+5 V, +12 V, −12 V)[3]
PWR OK lit, CPU OK on continuously, no keyboard pattern T1, T2 or T3 failed: control panel ROM, control panel RAM, or no response from the keyboard Check the keyboard and its cable first, since T3 needs the keyboard to answer. Control panel memory is on the M8436 CPU module[1][9]
CPU OK on continuously with a keyboard pattern Fatal error T4 to T9 Look the pattern up in the table. The display buffer, main memory and CRT controller tested by T4 to T7 are all on the CPU board[6][9]
CPU OK blinking, SET-UP shown, LEDs other than ON LINE lit Non-fatal error T10 to T13 Printer port, real-time clock or interrupt fault. The machine still works for programs that do not use the failed function[6]
Fans run and ON LINE lights, but no cursor or SET-UP Self-test passed but the display did not come up Switch off and on and wait about 3 seconds. Then hold CTRL and press SET-UP[2]

Video monitor board

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The VT278 uses the VT100 monitor board (drawing 5414131), so faults catalogued for the VT100 display apply.[3] Randy Hick's VT100 monitor board notes, hosted on bitsavers, link these symptoms to parts. They are community repair experience, not DEC data.[10]

VT100 monitor board symptoms (Randy Hick)
Symptom Part named
Blank white raster, ballooned display C439 and CR408. Hick calls this a very common failure, with C439 blown and CR408 burnt or blown. He replaces CR408 with a 1N4004 and C439 with 75 µF 16 V
White lines on the left side C103
Misshapen characters C103
Small characters on the top row CR304
Skinny letters on the right side Q414 and C441
Jumpy screen, alternating fuzzy and clear C486 and C487
Very light, almost blank screen CR102
Very wide characters CR409
Narrow screen L402
Screen overlap in the centre, narrow right side C437

[10]

DEC's parts list fits C439 as 75 µF 6 V. Hick's replacement is a higher-voltage part of the same value. The full capacitor list is on DECmate I Capacitor Replacement Guide.[11]

Diskette faults

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The RX02 drives connect through a single 37-pin connector at the rear of the VT278.[12] DEC's owner's guide lists these checks for the diskette system test:[13]

  • The System Test diskette must be in drive 0 with the drive 0 door closed.
  • With the diskette in place, hold CTRL and press SET-UP, then press 2 to bootstrap from drive 0.
  • For a rapid clicking sound after pressing 2, DEC's remedy is to check that the System Test diskette is in drive 0, inserted the right way, with the door closed, and to try again.

For the drives themselves see Floppy Drive Repair.

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References

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  1. ↑ 1.0 1.1 1.2 1.3 DEC, DECmate System Architecture Manual, EK-VT278-HR-001, pp. 3-4 to 3-5. Rear panel LEDs; self-test stages; fatal and non-fatal errors; tests T1 to T3.
  2. ↑ 2.0 2.1 2.2 2.3 2.4 DEC, DECmate Owner's Guide, AA-K330E-TA, pp. 5-12 to 5-13, "Solving Problems". No self-test, no sound, fuse check, cursor and SET-UP not appearing.
  3. ↑ 3.0 3.1 3.2 Digital Equipment Corporation, VT278 field maintenance print set, MP-00900, May 1981 (File:DECmate VT278 Field Maintenance Print Set (MP00900).pdf). H7836 output ratings in the terminal sub-assembly parts list (PDF p. 23); VT100 monitor board drawings 5414131 (PDF pp. 69 to 73).
  4. ↑ Digital Equipment Corporation, DECmate Owner's Guide, AA-K330E-TA, July 1982, pp. 1-18 and 4-19 (File:DECmate Owner's Guide (AA-K330E-TA).pdf). Voltage Select and Frequency Select switch settings.
  5. ↑ DEC, DECmate System Architecture Manual, EK-VT278-HR-001, p. 3-3, Figure 3-2. Rear panel, main fuse and selector switches.
  6. ↑ 6.0 6.1 6.2 6.3 DEC, DECmate System Architecture Manual, EK-VT278-HR-001, p. 3-6, Table 3-1, "General Self-Test Summary".
  7. ↑ Digital Equipment Corporation, DECmate System Architecture Manual, EK-VT278-HR-001, June 1981, p. 1-4 (File:DECmate System Architecture Manual (EK-VT278-HR-001).pdf). Keyboard: seven LEDs, two for on-line/local, one for data set ready, four user-programmable.
  8. ↑ DEC, DECmate System Architecture Manual, EK-VT278-HR-001, p. 3-7, section 3.4.2, "Repeat Self-Tests".
  9. ↑ 9.0 9.1 Digital Equipment Corporation, DECmate Technical Description, EK-VT278-TD-001, March 1981, pp. 1-1 to 1-2 (File:DECmate Technical Description (EK-VT278-TD-001).pdf). The CPU board holds the microprocessor, main memory, control panel memory and CRT control.
  10. ↑ 10.0 10.1 Randy Hick, "VT100 trouble analysis of video monitor board", text file hosted at bitsavers.org. Community repair notes.
  11. ↑ DEC, VT278 print set MP-00900, VT100 monitor board parts list, sheet A1 (PDF p. 70). C439 is 75 µF 6 V +75−10% aluminium electrolytic.
  12. ↑ DEC, DECmate Technical Description, EK-VT278-TD-001, p. 1-3. RX278 diskette connector.
  13. ↑ DEC, DECmate Owner's Guide, AA-K330E-TA, pp. 5-14 to 5-15, "Solving Problems" continued. Printer, diskette test and start-up screen checks.