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DECpc LP General Maintenance

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Inside a DECpc LP: drives at the top, power supply at lower left, main logic board, riser and CPU module on the right (David Hall, zx.net.nz)

Opening, battery, memory and configuration for the DECpc LP range (333sxLP to 466d2LP), from DEC's DECpc LP PC Service Maintenance Manual (K-MN-SD00000-21-JG00.A), its CPU module booklets, and David Hall's notes on surviving machines.[1][2][3]

Safety

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DEC's service manual requires an antistatic wrist strap when handling boards, and warns that removing the cover before unplugging the mains and monitor cords can injure you or damage the computer.[4][5] Its tool list is a 4½-digit multimeter, a Phillips screwdriver and the wrist strap.[4]

Opening the case

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  1. Switch off all attached devices and the computer.
  2. Unplug the mains cord from the wall, then the mains and monitor cords from the computer.
  3. Unlock the outside cover.
  4. Remove the four retaining screws at the rear.
  5. Slide the cover back until it clears the lip of the front bezel, then lift it off.

[5]

Clock battery

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DECpc LP machines shipped with a Rayovac 840 4.5 V alkaline battery fixed with Velcro next to the board's power connector. Hall reports that it leaks and causes serious damage, and advises removing it as soon as the case is open.[3] Clean any leakage before fitting a new battery; see Battery Explosion, Capacitor or Corrosion Damage.

DEC's replacement procedure:[6]

  1. Record the configuration settings from BIOS Setup.
  2. Switch off, unlock and remove the cover.
  3. Unplug the battery cable from the header marked BATTERY CONN on the main logic board and take the battery off its mounting pad.
  4. Plug in the new battery, refit and lock the cover.
  5. Run BIOS Setup and restore the settings.

Hall's notes on the circuit: the battery plugs into J12, positive pin nearest the floppy connector. It feeds the VCC pin of the 82C206 peripheral controller through a diode on the back of the board that drops about 0.56 V, and the 82C206 accepts up to 6.7 V. Because of the diode a reversed battery does no harm but does not work. Hall replaced the original with three lithium AA cells, about 5.4 V open circuit, giving about 4.8 V after the diode.[3] For building a pack, see Battery Refurbishment.

Clearing CMOS and other jumpers

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DECpc 3xx/4xx LP main logic board jumpers (DEC service manual)
Jumper Function Settings
J1 On-board VGA IRQ9 Fitted: enabled. Open: disabled
J2 On-board VGA Fitted: enabled. Open: disabled
J3 CMOS memory 1–2: normal. 2–3: clear
J4 Reset switch Fitted: enabled. Open: disabled
J5 Parallel port 1–2: printer. 2–3: bidirectional
J10 Factory test Open: normal. Fitted: manufacturing test mode
J11 Video display type Fitted: colour monitor. Open: mono
J28 VRAM size 1–2: 512 KB. 2–3: 1 MB
J29, J30, J31 Reserved Open
J35 VGA I/O write 1–2: local bus. 2–3: local and ISA

[7] Pin 1 of each jumper is the square pin.[7]

The 486 CPU modules carry their own jumpers for the vacancy socket, cache size, CPU clock and CPU type. DEC's service manual table for the 450d2LP and 466d2LP lists J103 under both the vacancy socket and the cache size, and gives the same clock settings for 25 MHz and 33 MHz. The 433dxLP CPU booklet gives the vacancy socket jumpers as J101, J102 and J113, the cache size as J103 and J104, and a separate clock jumper for each speed (J109 25 MHz, J110 33 MHz, J111 40 MHz, J112 50 MHz). On the 433dxLP module the factory setting is J110 fitted for 33 MHz. Set the jumpers from the booklet that came with your module; the service manual table contains errors.[8][2]

Memory

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DEC's rules: 36-bit SIMMs of 70 ns or faster, 4 MB or 16 MB only, bank 0 filled before bank 1 starting from the leftmost free socket seen from the front, and only the combinations in DEC's table, up to 64 MB.[9] Hall adds that the machines are fussy and likely work only with fast-page-mode SIMMs.[3]

Permitted memory configurations (DEC service manual)
Bank 0 Bank 1 Bank 2 Bank 3 Total
4 MB – – – 4 MB
4 MB 4 MB – – 8 MB
4 MB 4 MB 4 MB – 12 MB
4 MB 4 MB 4 MB 4 MB 16 MB
4 MB 4 MB 16 MB – 24 MB
4 MB 4 MB 16 MB 16 MB 40 MB
16 MB – – – 16 MB
16 MB 16 MB – – 32 MB
16 MB 16 MB 16 MB – 48 MB
16 MB 16 MB 16 MB 16 MB 64 MB

[9]

Drives

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The machines ship with a 3.5-inch diskette drive as drive A. The diskette cable has four connectors: 1 for a 3.5-inch drive A, 2 for a 5.25-inch drive A, 3 for a 3.5-inch drive B and 4 for a 5.25-inch drive B.[10] The BIOS has no automatic detection or LBA support; user-defined types 48 and 49 take manual cylinder, head and sector values, and Hall suggests an XT-IDE ROM for larger disks or CompactFlash.[3] Run BIOS Setup after adding or changing any diskette or IDE drive.[10] See Hard Drive Maintenance and Repair and Floppy Drive Repair.

Power switch

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The front button works the switch inside the power supply through a linkage held to the switch by a short rubber tube, which disintegrates with age. See DECpc LP Power Supply Service.[3]

After service

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DEC's acceptance test is a clean POST, one pass of the QAPlus/FE system board, memory, video, hard disk (non-destructive tests only), floppy, keyboard, serial, parallel and pointing device tests, and a successful boot of the installed operating system, followed by cleaning the outside of the case.[11]

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References

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  1. ↑ Digital Equipment Corporation, DECpc LP PC Service Maintenance Manual, K-MN-SD00000-21-JG00.A, March 1996 (File:DECpc LP Service Maintenance Manual (K-MN-SD00000-21-JG00.A).pdf).
  2. ↑ 2.0 2.1 Digital Equipment Corporation, DECpc 433dxLP CPU Specifications, ER-PC743-CA.A02, August 1992, p. 2, Table 1 (File:DECpc 433dxLP CPU Specifications (ER-PC743-CA.A02).pdf).
  3. ↑ 3.0 3.1 3.2 3.3 3.4 3.5 David Hall, "Digital DECpc 340dx LP/425sx LP/433dx LP/450d2 LP/466d2 LP", zxnet, last modified 2 February 2024, zx.net.nz. Battery, memory, hard disk and power switch notes.
  4. ↑ 4.0 4.1 DEC, K-MN-SD00000-21-JG00.A, pp. 23–24. Safety requirements and recommended tools.
  5. ↑ 5.0 5.1 DEC, K-MN-SD00000-21-JG00.A, p. 26. Unlocking and removing the cover.
  6. ↑ DEC, K-MN-SD00000-21-JG00.A, p. 40. Replacing the computer battery.
  7. ↑ 7.0 7.1 DEC, K-MN-SD00000-21-JG00.A, pp. 28–29. DECpc 3xx/4xx LP main logic board jumper settings and locations.
  8. ↑ DEC, K-MN-SD00000-21-JG00.A, pp. 30–31. DECpc 450D2LP/466D2LP CPU board jumper settings.
  9. ↑ 9.0 9.1 DEC, K-MN-SD00000-21-JG00.A, pp. 32–33. Memory configurations and SIMM sockets.
  10. ↑ 10.0 10.1 DEC, K-MN-SD00000-21-JG00.A, p. 41. Connecting mass storage devices; diskette drive cabling.
  11. ↑ DEC, K-MN-SD00000-21-JG00.A, p. 57. Pass/fail criteria.