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Psion Organiser II Capacitor Replacement Guide

From RetroTechCollection
Psion's exploded assembly diagram from the Organiser II Spare Parts List. The full parts list, including every capacitor value below, is hosted here as File:Psion Organiser II Spare Parts List v3.pdf.

Capacitor work on the Psion Organiser II.

Unusually for a machine of this age, Psion's own component-level parts list survives, so the capacitor values, voltages, physical sizes and Psion part numbers are all documented rather than guessed.[1] A community teardown of an LZ independently confirms the electrolytic values.[2]

The one thing to know first

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All the electrolytics in an Organiser II are on the power supply board. The CPU board carries nothing but chip ceramics — 20 pF crystal load capacitors and 100 nF decoupling — and is not a recap candidate.[1]

āš ļø Designator warning

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The 1986 Technical Manual and the later Spare Parts List use different designator sets for the power supply board. The Technical Manual describes C1, C3, C6 and C8 doing particular jobs; the parts list assigns C1, C2, C3, C12, C13 to chip ceramics and puts the electrolytics at C5, C6, C7, C8, C9, C10, C11 and C15.

"C3" therefore does not mean the same thing in both documents. Work from the physical part on your own board, not from the letter alone.

Is the Organiser II a recap candidate?

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Yes — and the LZ and LZ64 more than most.

The best-known symptom is a persistent, irritating whistle or buzz from an LZ or LZ64. It is caused by ageing electrolytics, and a recap cures it.[2] A commenter on that teardown narrowed it further: one of the 10 µF capacitors, whose positive side connects to the buzzer, blocks the pulsing voltage of the voltage pump when it degrades.[2] That fits the documented circuit — Psion used the ALARM (buzzer) signal as an interlock in the programming-voltage path, so the buzzer and the pump genuinely do share circuitry.[3]

Recap when there is evidence:

  • A whistle, buzz or squeal from the machine — the classic LZ/LZ64 fault.
  • The clock loses time, or resets, when the battery is changed. The hold-up capacitor should keep the logic rail above 3 V for two to three minutes with the battery out, provided the machine is off.[3]
  • Datapaks read but will not write. The 21 V programming pump depends on a storage capacitor; reads do not touch it.
  • No usable contrast range from the thumbwheel.
  • Batteries flat after a short time in a drawer. Standby draw should be around 40 µA in total.[3]
  • Any visible leakage. The teardown author's advice after thirty years is blunt: change them all, because "the acid will leak out and corrode the PCB or you have the vapour latching on to everything."[2]

Power supply board — full capacitor list

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From Psion's parts list for the ORG PSU HAND ASSY (Psion part 2000 0230 / PARESA 1008002201).[1]

Electrolytics — the recap targets

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Organiser II power supply board — electrolytic capacitors[1]
Designator Value Rating Type and size Psion part no.
C5 470 µF 16 V Electrolytic, axial, 20 Ɨ 8 mm 4201 0002
C7 100 µF 40 V Electrolytic, axial, 16 Ɨ 8 mm 4201 0001
C6, C8, C10, C11, C15 10 µF 25 V Electrolytic, radial, 5 Ɨ 5 mm 4202 0002
C9 1 µF 50 V Electrolytic, radial, 5 Ɨ 4 mm 4202 0003

That is two axial and six radial electrolytics — eight in total.

Ceramics and the trimmer — normally left alone

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Organiser II power supply board — ceramic and trimmer capacitors[1]
Designator Value Tolerance Package Psion part no.
C1, C2 220 pF 5 % Chip 1206 3200 0015
C3 100 nF 20 % Chip 1206 3200 0008
C12 12 pF 5 % Chip 1206 3200 0003
C13 27 pF 5 % Chip 1206 3200 0018
C14 11–60 pF trimmer — Trimmer 4205 0002

Do not disturb C14. It is a trimmer and it was set at the factory.

Other parts on the same board, for orientation

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Key active components on the power supply board[1]
Designator Device Role
IC1 LM324D (SO14) Quad op-amp — the regulator error amplifiers
IC2 TSC04 REF 308 Voltage reference
IC3, IC4 HEF4011UBT (quad NAND), HEF4093BT (quad Schmitt NAND) Control logic
ZD1 BZX84C 33 V zener Sets the programming-pump READY threshold
ZD2 BZV49C 15 V zener —
TR9, TR12 BCX51 PNP (SOT89) Pass transistors
VR1 10 kΩ potentiometer Contrast thumbwheel
X1 32.768 kHz crystal (TC-38) Real-time clock oscillator
— CONNECTOR INTRBRD 27 WAY (4700 0004) The board-to-board strip connector

Community cross-check: the LZ teardown

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A published LZ recap counted nine electrolytics — seven radial and two large axial — and measured the radials as:[2]

  • 5 Ɨ 10 µF 25 V
  • 1 Ɨ 1.0 µF 50 V
  • 1 Ɨ 100 µF 6.3 V

The first two agree exactly with Psion's parts list (C6/C8/C10/C11/C15 and C9). The two large axials correspond to C5 (470 µF) and C7 (100 µF).

The 100 µF 6.3 V radial is not in the parts list above, which covers the PSU "hand assembly". Either the LZ board carries an extra position, or it differs in revision. Count and measure the parts on your own board before ordering — do not assume either list is complete for your machine.

What each capacitor does

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Psion's Technical Manual describes the circuit functionally. Mapped onto the physical parts, the electrolytics do the following:[3]

Functional roles, and the symptom when each degrades[3]
Function What it does Symptom when it fails
Logic rail decoupling and hold-up Decouples the always-on VCC1 rail, and with the machine off holds it above 3 V for 2–3 minutes after the battery is removed Clock resets and RAM is lost on every battery change
V_LCD pump series capacitor Passes the 1024 Hz square wave through the thumbwheel into the contrast charge pump No contrast control; blank or washed-out display
V_LCD storage capacitor Holds the negative display rail, adjustable between about +1.2 V and āˆ’3 V Weak, drifting or temperature-dependent contrast
Programming pump storage capacitor Charged towards 35 V through a 1 mH inductor, then regulated to 21 V. Must hold 21 V for 50 ms at 50 mA — enough for one EPROM byte Datapaks read but SAVE always fails
Buzzer-coupled 10 µF Sits on the ALARM path, which is also an interlock for the programming voltage The LZ/LZ64 whistle, and pump misbehaviour[2]

Choosing replacements

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  • 105 °C aluminium electrolytics, equal capacitance, equal or higher voltage.
  • C7 must be rated well above 35 V. Psion fitted a 40 V part because the programming pump charges its storage capacitor towards 35 V. A 25 V part here will fail. If in doubt fit 50 V.
  • Match the form factor. C5 and C7 are axial; the rest are radial and physically tiny (5 Ɨ 5 mm and 5 Ɨ 4 mm). There is very little room under the case, so ordering a physically larger modern part is a real risk — check the datasheet dimensions.
  • Axial parts are still made. If you fit radials in the axial positions, form and sleeve the leads so nothing can short to an adjacent track.
  • Low-ESR parts are worth using in the charge-pump positions, where switching current rather than bulk capacitance is what matters.
  • The original tolerances are wide; modern ±20 % parts are comfortably within specification.

Replacement procedure

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The LZ teardown gives the practical route in.[2]

  1. Remove the battery and all packs.
  2. Remove the case screws and open the machine. The motherboard is screwed to the front half of the case.
  3. Lay the machine face down and unscrew the top board, which is held by a single screw.
  4. The main logic board is still connected to the keyboard by a ribbon cable behind the ROM slot pins. That cable is stiff; ease the logic board up gently — do not force it — far enough to reach the screws holding the keyboard PCB to the front case.
  5. Turn the boards over. Handle both with care; they are forty years old and thin.
  6. Record every capacitor's value, voltage and polarity before removing it, cross-checked against the tables above and the silkscreen.
  7. Add fresh flux and a little fresh solder to each joint and let it mix with the old solder.
  8. Lift one lead at a time with the joint fully molten, then clear the hole with wick.
  9. Fit the replacement the correct way round; solder and trim.
  10. Inspect for splatter and bridges before reassembly. Hairline bridges measure a few ohms and produce very misleading faults.

Use a low-power, earthed, temperature-controlled iron. Everything else on this board is surface-mount and does not appreciate a large tip nearby.

Post-recap verification

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  1. Fit a fresh PP3 — ideally through a bench supply set to 9 V with the current limit at 100 mA first.
  2. Check the standby current is back down to the order of 40 µA with the machine off.[3]
  3. Switch on and confirm the running current is around 25 mA, dropping to about 4 mA when the processor sleeps.[3]
  4. Sweep the thumbwheel and confirm a full contrast range.
  5. Set the clock, switch off, remove the battery for a minute, refit it. The time should survive — the hold-up is specified at two to three minutes.
  6. SAVE a record to a Datapak. Writing is the only test that exercises the 21 V programming pump.
  7. Listen. The whistle should be gone.
  8. Check the buzzer still works — BEEP from OPL, or set an alarm.

If a function that worked before the recap has stopped, check the polarity of every part you replaced before looking anywhere else.

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References

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  1. ↑ 1.0 1.1 1.2 1.3 1.4 1.5 Psion Organiser II Spare Parts List v3, Psion. Hosted on this wiki as File:Psion Organiser II Spare Parts List v3.pdf. Source for every value, designator, physical size and Psion part number in the tables on this page.
  2. ↑ 2.0 2.1 2.2 2.3 2.4 2.5 2.6 Byte-My-Vdu, "Psion II LZ Repair", 14 December 2018, and the comments beneath it. Source for the LZ's nine electrolytics, the measured radial values, the whistling symptom, the confirmation that a recap cures it, and Ralf Rosche's identification of the 10 µF capacitor connected to the buzzer as the culprit.
  3. ↑ 3.0 3.1 3.2 3.3 3.4 3.5 3.6 Psion Organiser II Technical Manual, Psion Ltd, 1986, Chapter 3 "Power Supply Board", transcribed at Jaap's Psion Organiser II Page. Source for the function of each capacitor position, the rail voltages, the 2–3 minute hold-up figure, the 21 V programming pump behaviour and the ALARM/SVPP interlock.