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Atari 1025 Capacitor Replacement Guide

From RetroTechCollection
Atari 1025 printer

The Atari 1025 Printer has eleven aluminium electrolytic capacitors on its single board. The two largest filter the 10 V supply for the logic regulator and the 26 V supply for the motors and print head.[1] Atari's schematic gives values but no voltage ratings. The Sams Computerfacts gives ratings for six of the small capacitors, and its schematic differs from Atari's on two values.[2]

Capacitor list

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Atari 1025 electrolytic capacitors
Ref Atari schematic Sams CP21 Rating (Sams) Where it sits (Atari schematic)
C2 2,300 µF 4,700 µF Not given Input of the 5 V regulator Q1, after the D1-D4 bridge; about 10.5 V DC
C5 3,300 µF 3,300 µF Not given The +26 V motor and print head supply
C3 22 µF 2.2 µF 35 V Output of Q1, +5 V
C4 22 µF 22 µF on the schematic; 2.2 µF in the parts list 35 V Output of Q1, +5 V
C6 100 µF 100 µF Not given Collector of Tr12, one of the motor drive protect switches
C17 100 µF 100 µF Not given Collector of Tr11, the other protect switch
C11 1 µF 1 µF 35 V Supply decoupling, Q5 (8155)
C12 1 µF 1 µF 35 V Supply decoupling, Q6 (74LS373)
C13 2.2 µF 2.2 µF 35 V Supply decoupling, Q7 (2732 EPROM)
C15 1 µF 1 µF 35 V Supply decoupling, Q8 (8051)
C14 33 µF – Not given Reset of Q8 (8051)

The board silkscreen marks these eleven positions with polarity signs.[1] Where Atari and Sams differ, check the part fitted to your board before ordering. Neither source gives ratings for C2, C5, C6, C14 or C17: the Sams schematic shows 10.5 V at the input of Q1 and 25.5 to 26 V on the motor supply, so C5 sits on the highest voltage on the board.[2]

Procedure

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  1. Unplug the printer from the mains.
  2. Remove the upper cover: platen knob, top cover, switch assembly screws, the two screws inside the front of the upper cover; tip the cover back and lift it off.[1]
  3. Disconnect CN6, CN7 and CN2, unplug the print head, remove the flat cable connector screw and the tie-wrap, and remove the two board screws.[1]
  4. Work on the board on a grounding pad, observing static precautions.[1]
  5. Replace the capacitors one at a time, matching the polarity marks on the silkscreen.

Checks after recapping

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References

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  1. ↑ 1.0 1.1 1.2 1.3 1.4 1.5 Atari, Inc., 1025 Printer Field Service Manual, FD100290 Rev. 01, June 1983: power supply (p. 1-8); schematic and silkscreen (oversize package, pages 1 and 2). Hosted here as File:Atari 1025 Printer Field Service Manual FD100290 Rev 01.pdf.
  2. ↑ 2.0 2.1 2.2 2.3 Howard W. Sams & Co., Computerfacts CP21, Atari Model 1025 Printer (1986): power supply schematic (p. 3) and electrolytic capacitor list (C3, C4 2.2 µF 35 V; C11, C12 1 µF 35 V; C13 2.2 µF 35 V; C15 1 µF 35 V). Hosted here as File:Sams Computerfacts CP21 Atari 1025 Printer.pdf.