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Sinclair ZX Spectrum Capacitor Replacement Guide

From RetroTechCollection
Sinclair's Issue 3 circuit diagram. The regulator, the TR4/TR5 inverter and the capacitors around them are at the bottom left.

This guide covers the capacitors on the original rubber-key Sinclair ZX Spectrum (16K and 48K), board Issues 1 to 6A. Every designator, value, voltage rating and tolerance below is taken from the parts lists in Sinclair's own ZX Spectrum Service Manual, which is hosted on this wiki.[1][2]

For the later machines, which use different boards, see the Spectrum+, Spectrum 128 and Spectrum +2 guides.

Is the Spectrum a recap candidate?

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No — not as a matter of course. The Spectrum uses ordinary leaded electrolytics and has no systematic capacitor-failure problem. There is no reason to shotgun every capacitor on a board that works.

Capacitors do nevertheless cause real, documented faults here, and Sinclair published a neat test for it: if the picture shows wavy lines, press down on each electrolytic in turn with the machine running. If the lines disappear while you are pressing one, that is the faulty capacitor.[3]

Worth attention on any board:

  • C50 and C34 — the regulator input and output. These are Sinclair's own supply test points, so a rail that is out of tolerance or visibly rippling points straight at them.[4]
  • C44 and C45 — the rectifier smoothing for the +12 V and +12 VA rails produced by the TR4/TR5 inverter. C44 is one of the parts to check when the inverter has failed short.[3][5]
  • C46 — Sinclair specified this be replaced with a high-temperature component as a service modification, on all units.[6]
  • C65 — implicated by Sinclair in a dim picture, where it has gone high-impedance.[3]
  • Anything bulging, leaking, or that changes the symptom when you press it.

Which board have you got?

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This matters more on the Spectrum than on most machines: the capacitor complement genuinely differs between board issues. C1–C8 are 47 nF on Issue 2 and Issue 3 but 22 nF from Issue 4A onwards; C44 and C45 are not fitted at all on Issue 5; C47 disappears after Issue 4B; C78, C79 and C80 exist only on the later boards. A capacitor list that does not say which issue it applies to is wrong even where the numbers happen to be right for one of them.

Sinclair shipped Issue 1, 2, 3, 3B, 4A, 4B, 5 and 6A boards. There was no Issue 4 and no Issue 6 — neither was ever issued.[7]

The issue number is printed on the board. Work from it.

Board issues and what changed
Issue Notes
1 The 16K RAM is on the main board; the 32K extension is a subsidiary board on special DIL connectors. Approximately 26,000 units were made. Sinclair published no separate Issue 1 capacitor parts list, and none is reconstructed here[6]
2 All 48K of RAM can be fitted directly to the board. Has the colour presets VR1/VR2 and trimmers TC1/TC2. Some early units used disc capacitors where axials were later fitted[6]
3 Colour tuning made automatic, so the presets and trimmers are gone; allows OKI parts in the extension memory; the heatsink is redesigned and moved to the back of the case[6]
3B Functionally like Issue 3 but a different layout, with an improved DC converter: C77 (100 nF) added, C49 changed from 47 nF to 560 pF, R60 from 270 R to 68 R[6]
4A R32 deleted; two spare gates of IC24 used to improve ULA timing, which requires ULA 6C001-7 or later[7]
4B Issue 4A plus the DC-DC converter modification. C61 was omitted for want of board space and reinstated on later issues[7]
5 Only 1,000 boards were supplied, UK market only. A single ULA (IC27, Mullard ZX 84/01) replaces six 74LS packages, and IC28 is added[7]
6A Like Issue 5, but IC1 may be a Ferranti or a SAGA part[7]

Capacitors, by board issue

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Sinclair's two parts lists, combined. Unless otherwise stated all are axial types.[1][2]

ZX Spectrum 16K/48K main board capacitors
Ref Issue 2 Issue 3 Issue 4A Issue 4B Issue 5 Issue 6A Rating / tol. Type
C1–C8 47 nF 47 nF 22 nF 22 nF 22 nF 22 nF 25 V, 10% Ceramic
C9–C24 Not used
C25 22 µF 22 µF 22 µF 22 µF 22 µF 22 µF 10 V, −10% +80% Electrolytic
C26 47 nF 47 nF 22 nF 22 nF 22 nF 22 nF 25 V, 10% Ceramic
C27 1 µF 1 µF 1 µF 1 µF 1 µF 1 µF 50 V Electrolytic
C28 22 µF 22 µF 22 µF 22 µF 22 µF 22 µF 10 V, −10% +80% Electrolytic
C29 47 nF 47 nF 47 nF 47 nF 47 nF (printed "44nf" — see below) 22 nF 25 V, 10% Ceramic
C30 47 nF 47 nF 22 nF 22 nF 22 nF 22 nF 25 V, 10% Ceramic
C31 100 nF 100 nF 100 nF 100 nF 100 nF 100 nF 25 V, 10% Ceramic
C32 100 nF 100 nF 100 nF 100 nF 100 nF 100 nF 25 V, 10% Ceramic
C33 47 nF 47 nF 22 nF 22 nF 22 nF 47 nF 25 V, 10% Ceramic
C34 22 µF 22 µF 22 µF 22 µF 22 µF 22 µF 10 V, −10% +80% Electrolytic
C35 10 nF 10 nF 10 nF 10 nF 10 nF 10 nF (100 nF with the Ferranti ULA) 25 V, 10% Ceramic
C36 47 nF Not fitted Not used Not used Not used Not used 25 V, 10% Ceramic
C37, C38 33 pF 33 pF 33 pF 33 pF 33 pF 33 pF 25 V, 10% Ceramic
C39 10 nF 10 nF 10 nF 10 nF 10 nF 10 nF 25 V, 10% Ceramic
C40, C42 47 nF 47 nF 22 nF 22 nF 22 nF 22 nF 25 V, 10% Ceramic
C43 100 nF 100 nF 100 nF 100 nF 100 nF 100 nF 25 V, 10% Ceramic
C44, C45 100 µF 100 µF 100 µF 100 µF Not used 100 µF 16 V, −10% +80% Electrolytic
C46 1 µF 1 µF 1 µF 1 µF 1 µF 1 µF 50 V, −10% +80% Electrolytic
C47 22 µF 22 µF 22 µF 22 µF Not used Not used 10 V, −10% +80% Electrolytic
C48 47 nF 47 nF 22 nF 22 nF 22 nF 22 nF 25 V, 10% Ceramic
C49 47 nF 47 nF (560 pF from Issue 3B) 560 pF 560 pF 560 pF 560 pF 25 V, 10% Ceramic
C50 22 µF 22 µF 22 µF 22 µF 22 µF 22 µF 10 V, −10% +80% Electrolytic
C51 Not used
C52, C53 150 pF 150 pF 150 pF 150 pF 150 pF 150 pF 25 V, 10% Ceramic
C54 470 pF Not fitted Not used Not used Not used Not used 25 V, 10% Ceramic
C55–C60 47 nF 47 nF 22 nF 22 nF 22 nF 22 nF 25 V, 10% Ceramic
C61 47 nF 47 nF 22 nF Not used 22 nF 22 nF 25 V, 10% Ceramic
C62 47 nF 47 nF 22 nF 22 nF 22 nF 22 nF 25 V, 10% Ceramic
C63 47 pF 47 pF 47 pF 47 pF Not used Not used 25 V, 10% Ceramic
C64 100 pF 100 pF 180 pF 180 pF Not used Not used 25 V, 10% Ceramic
C65 100 µF (22 µF after the colour modification) 22 µF 22 µF 22 µF 22 µF 22 µF 20 V, −10% +80% Electrolytic
C66 47 nF 47 nF 22 nF 22 nF 22 nF 22 nF 25 V, 10% Ceramic
C67 Not fitted (100 pF once modified) 100 pF 100 pF 100 pF 100 pF 100 pF 25 V, 10% Ceramic
C68–C71 Not fitted 100 nF 100 nF 100 nF 100 nF 100 nF 25 V, 10% Ceramic
C72, C73 Not fitted 16 pF 16 pF 16 pF 16 pF 16 pF 25 V, 5% Ceramic
C74 Not fitted (47 µF once modified) 4.7 µF 4.7 µF 4.7 µF 4.7 µF 4.7 µF 5 V minimum Electrolytic
C75 Not fitted 100 nF 100 nF 100 nF 100 nF 100 nF 25 V, 10% Ceramic
C76 Not fitted 47 nF 47 nF 47 nF 47 nF 22 nF 25 V, 10% Ceramic
C77 Not fitted Added on Issue 3B (100 nF) 100 nF 100 nF Not used Not used 25 V, 10% Ceramic
C78 Not fitted Not fitted Not used Not used 22 µF Not used 25 V Electrolytic
C79 Not fitted Not fitted Not used 1 µF 1 µF 1 µF 16 V, 10% Electrolytic
C80 Not fitted Not fitted Not used 22 µF Not used 22 µF 25 V Electrolytic
C100 Not fitted Not fitted Not used Not used Not used 10 nF (VHF models only) 25 V, 10% Ceramic
C101 Not fitted Not fitted Not used Not used Not used 22 nF (VHF models only) 25 V, 10% Ceramic
C104 Not fitted Not fitted Not used Not used 100 nF 100 nF 25 V, 10% Ceramic
C105 Not fitted Not fitted Not used Not used 180 pF 180 pF 25 V, 10% Ceramic

C41 appears in Sinclair's modification notes as a 47 nF part that should be an axial rather than a disc type, but it is not listed in either parts-list table; neither is a value for it given anywhere else in the manual. It is therefore not tabulated above.[6]

Where the two parts lists disagree with themselves

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Sinclair's tables contain several obvious misprints. They are recorded here so that you can check this page against the manual and see why it differs:[1][2]

  • C44/C45 are given as type "Ceramic" in section 9.13 but "Electrolytic" in section 8.5. A 100 µF part with a −10% +80% tolerance is an electrolytic; the 9.13 type cell is wrong.
  • C47 is given as "22nf" in section 9.13, with an electrolytic type and a 10 V, −10% +80% rating. Section 8.5 and the DC-DC converter modification in section 9.2 both call it a 22 µF electrolytic. It is 22 µF.
  • C29 on Issue 5 is printed as "44nf", which is not a preferred value. The table above shows 47 nF, matching every other issue except 6A, but that is an inference and not what the manual prints — check your own board.
  • C78 is 1 µF 25 V in section 9.2 but 22 µF 25 V in the section 9.13 parts list. Section 9.2 carries the editor's warning that its instructions are incorrect, so the parts list is the better record.

Every one of these is flagged rather than quietly corrected, so that this page can be checked line by line against the manual.

The electrolytics — the actual shopping list

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These are the service items. Everything else on the board is ceramic and is not normally replaced.[1][2]

Electrolytics by board issue
Board Electrolytics fitted
Issue 2 / Issue 3 C25, C27, C28, C34, C44, C45, C46, C47, C50, C65, and C74 on Issue 3 (or on an Issue 2 board that has had the modification)
Issue 4A C25, C27, C28, C34, C44, C45, C46, C47, C50, C65, C74
Issue 4B As Issue 4A, plus C79 and C80
Issue 5 C25, C27, C28, C34, C46, C50, C65, C74, C78, C79 — no C44, C45 or C47
Issue 6A C25, C27, C28, C34, C44, C45, C46, C50, C65, C74, C79, C80 — no C47

Choosing replacements

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  • Use 105 °C aluminium electrolytics, equal capacitance, equal or higher voltage. The original 10 V, 16 V and 20 V parts are comfortably replaced by 16 V, 25 V or 35 V modern equivalents.
  • Note how wide the original tolerances are — several parts are specified −10% +80%. A modern ±20% capacitor is well inside Sinclair's specification.
  • C46 should be a high-temperature type. Sinclair made this a service change to be applied to all units, so it is worth doing on any board still carrying the original.[6]
  • C74 is essential on Issue 2 boards and should be fitted retrospectively if missing, and R60 must be changed to the larger value at the same time.[6]
  • Sinclair's originals are axial unless the parts list says otherwise. Axials are still made; if you fit radial parts instead, form and sleeve the leads so nothing can touch an adjacent track.
  • No lead-pitch or body-height figures are given here. Sinclair published none, and the case clearance depends on which board issue and which heatsink you have. Measure your own board.

Replacement procedure

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  1. Unplug the supply. There are no mains voltages inside the computer: it runs from an external 9 V pack and the highest rail on the board is +12 V.[8]
  2. Open the case. Five self-tapping screws in the base, and one more holding the board.[9]
  3. Withdraw the keyboard tails from KB1 (5-way) and KB2 (8-way). Pull them straight. Sinclair's own instruction is that the ribbon connectors must be fully inserted and not kinked during insertion; they crack where they bend.[9]
  4. Record value, voltage and polarity of every electrolytic before you remove it.
  5. Add fresh flux and solder to the old joints and let it mix before wicking. Use an earthed, low-power iron and recognised desoldering technique — Sinclair's own instruction, aimed at not lifting pads.[9]
  6. Fit the replacements the right way round, solder and trim.
  7. Inspect for solder splatter under magnification before reassembly. The manual is explicit that hairline splatter can measure several ohms and produce very misleading fault symptoms.[4]
  8. Check the heatsink. If you disturbed the regulator, make sure it makes good contact with its heatsink, apply thermal grease to the back of its body, and on an Issue 3 board make sure the heatsink is positioned away from the edge connector — the fixing hole allows enough play to foul it.[9]

Checks after the work

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Sinclair's own setting-up voltage check, with the machine out of the case.[10] IC6 is one of the lower-RAM 4116 devices, which is where all three rails meet.

Internal supply voltages
Test point Nominal Tolerance Source
IC6 pin 9 +5 V ±0.25 V [10]
IC6 pin 1 −5 V −5.5 V to −4 V [10]
IC6 pin 8 +12 V ±1.2 V [10]
LT side of C52 +12 VA ±1.2 V [10]
Positive side of C50 (regulator input) +9 V ±2.0 V; below +7 V the regulator will not function correctly [4]
Positive side of C34 (regulator output) +5 V ±0.25 V, with no discernible ripple [4]

Sinclair published no ripple figure in millivolts, for any rail. The manual's criterion is "no discernible ripple" at the regulator output, and none is invented here.[4]

Then confirm the machine initialises to a clear screen with the copyright message in the lower left, that the picture is stable with no wavy lines, and that sound, tape and the whole keyboard work.[4]

The rails, and why the Spectrum has three

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Unlike the ZX81 and ZX80, which have a single +5 V rail, the Spectrum generates three supplies on board from the single external 9 V input:[8][5]

  • +5 V from a 7805 regulator, for the logic, the ULA and the modulator.
  • −5 V and +12 V for the 4116 lower RAM, produced by the TR4/TR5 inverter, which raises the 9 V input above 12 V. The square wave at the junction of the TR4 collector and the inverter coil is rectified and smoothed by D15/C44.
  • +12 VA for the colour circuits, taken from the same rectifier through R62/C45 so that it is free of the switching noise the RAM generates. It is also available on the expansion port.

This is the reason the +12 V and −5 V rails matter on a 16K/48K Spectrum and not on a 128 — the 4116 DRAM needs all three supplies, and the later machines' RAM does not.

Failure of TR4 is a significant cause of problems in Sinclair's own words, and the recommended DC-DC converter modification is specifically aimed at units in which either TR4 or the 16K DRAM has blown.[6][7] If a recap has not cured a rail fault, that circuit is where to look next; the symptom-by-symptom treatment is in the Sinclair ZX Spectrum Troubleshooting Guide.

Tools and materials

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See Recommended Tools. For this job specifically:

  • Earthed, temperature-controlled iron with a fine tip, and normal anti-static precautions[9]
  • Desoldering braid and/or a pump
  • 63/37 leaded solder and fresh flux
  • 105 °C aluminium electrolytics to the list above for your board issue
  • Thermal grease, if the regulator comes off
  • Isopropyl alcohol, a soft antistatic brush and magnification

Notes

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References

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  1. ↑ 1.0 1.1 1.2 1.3 ZX Spectrum Service Manual, Sinclair Research Ltd, section 8.5, "Capacitors - all axial types unless otherwise stated" (parts list for the Issue 2 and Issue 3 boards, including the Issue 2 modification column). Hosted on this wiki as File:Sinclair ZX Spectrum Service Manual.pdf.
  2. ↑ 2.0 2.1 2.2 2.3 ZX Spectrum Service Manual, Sinclair Research Ltd, Supplement No. 1, section 9.13, "Capacitors - unless otherwise stated all are axial types" (parts list for the Issue 4A, 4B, 5 and 6A boards). Hosted on this wiki as File:Sinclair ZX Spectrum Service Manual.pdf.
  3. ↑ 3.0 3.1 3.2 ZX Spectrum Service Manual, Sinclair Research Ltd, section 6 (fault diagnosis and repair - input/output), covering 6.1 TR4 faults, 6.2 no video, 6.3 corrupt paper, 6.4 video incorrect, 6.7 keyboard, 6.8 regulator coil and 6.9 speaker.
  4. ↑ 4.0 4.1 4.2 4.3 4.4 4.5 ZX Spectrum Service Manual, Sinclair Research Ltd, section 5 (fault diagnosis and repair - PSU and memory): 5.2 power supply unit, 5.3.1 basic checks table, 5.4 memory check and the RAM bit-to-IC table, 5.5 keyboard structure.
  5. ↑ 5.0 5.1 ZX Spectrum - Issue 3 circuit diagram, Sinclair Research Ltd. Hosted on this wiki as File:Sinclair ZX Spectrum Issue 3 circuit diagram.png. Source for circuit positions, rail derivation and the edge-connector pinout quoted on this page.
  6. ↑ 6.0 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 ZX Spectrum Service Manual, Sinclair Research Ltd, section 4 (fault diagnosis and repair - getting started): 4.1.2 modification history, 4.2 modifications to the Issue 1 board, 4.3 modifications to the Issue 2 board, 4.4 modifications to the Issue 3B board, 4.5 the 32K extension memory, 4.6 Hitachi vs NEC ROM links; and section 8.2, notes to the parts list.
  7. ↑ 7.0 7.1 7.2 7.3 7.4 7.5 ZX Spectrum Service Manual, Sinclair Research Ltd, Supplement No. 1, sections 9.1 to 9.11: introduction, DC-DC converter modification, and the descriptions of the Issue 3B, 4A, 4B, 5 and 6A boards, the servicing addenda and the warranty seal.
  8. ↑ 8.0 8.1 ZX Spectrum Service Manual, Sinclair Research Ltd, section 1.11, "Power Supplies" - the external 9 V requirement and the derivation of the internal +5 V, −5 V, +12 V and +12 VA rails.
  9. ↑ 9.0 9.1 9.2 9.3 9.4 ZX Spectrum Service Manual, Sinclair Research Ltd, section 2.1 (disassembly), section 7.2 (repair) and section 8.4 (case assembly parts list).
  10. ↑ 10.0 10.1 10.2 10.3 10.4 ZX Spectrum Service Manual, Sinclair Research Ltd, section 3.1.2, "Voltage Check" - the internally generated supply voltages and their tolerances.