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Macintosh Classic II Capacitor Replacement Guide: Difference between revisions

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Verification drive: SAFETY FIX - the single analogue-board table mixed the 120V and 240V board variants. It listed CP1 AND CP13 at 220uF 250V (the 120V voltage-doubler pair) alongside CL1/CL11/CV2, which are 240V-board parts. On a 240V board CP1 is 220uF 400V and CP13 is a jumper with no capacitor; 240V mains rectifies to ~340V DC, so a 250V part there fails violently. Split into separate 120V and 240V tables per console5 630-0560, cross-checked against Recap-a-Mac 240V photo guide. Added con...
Correct board-variant headings (630-0525 is a 110 V board per Console5 and BOMARC; 630-0420 has 400 V at CP1 and CP13); add BOMARC power/sweep schematics held here, fuse ratings from board, PP1 location; remove Colour Classic II claim misapplied to this board; copyedit
 
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The '''Macintosh Classic II''' is one of the machines that must be recapped. Its logic board uses surface-mount electrolytics that leak a conductive, corrosive electrolyte, and it also carries a 1/2&nbsp;AA lithium cell of the type that has a reputation for venting over the board. Recap-a-Mac's advice for an untouched example is blunt: if you do not know whether the battery has been changed or the capacitors replaced, see to it right away.<ref name="recapcii" />
<templatestyles src="Template:StyledTable/styles.css" />
 
The '''[[Macintosh Classic II]]''' logic board uses surface-mount electrolytic capacitors, and the board carries a 1/2 AA lithium cell. Recap-a-Mac describes the Classic II as very prone to both capacitor and battery leakage, and advises that a machine whose battery and capacitors have not been changed should be seen to straight away.<ref name="recapcii">Recap-a-Mac, [https://recapamac.com.au/macintosh-classic-ii-a/ "Macintosh Classic II (Rev A)"]: capacitor and battery leakage; earlier board with four ROM chips and 13 surface-mount electrolytics, later board with two ROM chips and 17. Secondary source.</ref> The Classic and Classic II share a power/sweep board but not a logic board.
The Classic and the Classic II share a power/sweep board but '''not''' a logic board, so the two halves of this guide have different scopes.


== Safety ==
== Safety ==


{{Warning|'''The CRT anode holds charge after power-off.''' Discharge it before working on the power/sweep board, the anode lead or the CRT socket board — see [[CRT Discharge Procedure]].
{{Warning|The CRT anode holds charge after power-off. Discharge it before working on the power/sweep board, the anode lead or the CRT socket board: see [[CRT Discharge Procedure]]. Apple's ''Service Guide'' says the Classic II's CRT is discharged to the ground lug to avoid damaging the logic board.<ref name="sgv2-safety">Apple Computer, ''Apple Service Guide for Macintosh Computers, Volume II'' (Apr 1992), Safety p. 3 (PDF p. 5). Hosted as [[:File:APPLE MACINTOSH SERVICE GUIDE VOL2 1992.pdf]].</ref>
 
'''The power/sweep board is a mains-connected switch-mode supply.''' CP1 (and, on 110&nbsp;V boards, CP13) is the primary reservoir, sitting at rectified mains potential and holding charge after the machine is unplugged. Measure across it before touching the primary side. Recapping this board is a normal repair — measure first, and read the next warning about its voltage rating.


'''The lithium battery can explode if mishandled.''' That is Apple's own wording.<ref name="APPLESS" />
The power/sweep board is a mains-connected switch-mode supply. CP1 (and CP13 where it is a capacitor) is the primary reservoir; on a 110 V board the pair is charged to about 306 V DC, and it holds charge after the machine is unplugged.<ref name="bomarc-ps">BOMARC Services, schematics of the "Macintosh Classic" series computer power supply / 9-inch monitor: board 820-0395-A "early" (Apple/Samsung, sheets 1–2, June 1992) and board 820-0525-A "late" (Apple/Hitachi, sheets 1–2, December 1991), PDF pp. 1–2 and 4–5 of [[:File:MacintoshClassic LogicBoard Schematic.pdf]]. Sheet 1 of each: KBL08 bridge DP9, CP1 and CP13 220 µF 250 V, wire link JP1 marked "cut for 220 VAC input" (0395) or "cut for 240 VAC input" (0525), +306 V measured to primary ground, fuse GMA-3 (0395) or GMA-3.15 (0525), TDA4605 controller IP1, CNY17 opto-coupler QP1, TL431 DP14 with PP1 "VOLT ADJ", 7812 IP4, 79L12 IP3. Reverse-engineered, not Apple documentation.</ref> Measure across it before touching the primary side.


Apple's US Service Source rates the machine at 100–120&nbsp;V AC, 47–63&nbsp;Hz, 100&nbsp;W maximum; 220&nbsp;V power/sweep boards were also produced and have their own part numbers.<ref name="APPLESS" />}}
Apple's warning on the battery: "If handled or discarded improperly, the lithium battery in the computer could explode."<ref name="sscl-batt">Apple Computer, ''Macintosh Classic/Classic II/Performa 200 Service Source'' (115-page copy, [[:File:Classic ii.performa 200.pdf]]), Additional Procedures, Battery Verification and Battery Replacement pp. 1–8 (PDF pp. 81–88).</ref>}}


== Do the Battery First ==
== Battery first ==


Apple's verification procedure is to remove the logic board, measure across the cell, and '''replace it if it reads below 3.0&nbsp;V'''.<ref name="APPLESS" /> The Apple part number for the cell is 742-0011.<ref name="APPLESS" />
Apple's verification procedure is to remove the logic board, set the meter to the 10 V DC range, measure across the cell, and replace it if it reads below 3.0 V.<ref name="sscl-batt" /> The Apple part number for the cell is 742-0011.<ref name="sscl-ev">Apple, ''Macintosh Classic/Classic II/Performa 200 Service Source'', Exploded View (PDF p. 115): logic boards 661-0596 (1 MB, Classic) and 661-0672 (2 MB, Classic II, Performa 200); power/sweep boards 661-0597 (110 V, Rev. A), 661-0599 (220 V, Rev. A), 661-0651 (110 V, Rev. B), 661-0652 (220 V, Rev. B); lithium battery 742-0011; CRT and yoke assembly 076-0546; floppy drive 661-0474.</ref> Take the cell out before doing anything else. Recap-a-Mac reports that the brand of 1/2 AA cell used in the Classic sprays electrolyte over the logic board, in some cases beyond repair.<ref name="recapclassic">Recap-a-Mac, [https://recapamac.com.au/macintosh-classic/ "Macintosh Classic"]: PRAM battery failure; KEMET T491B105K050AT (1 µF 50 V) and T491D476K016AT (47 µF 16 V) tantalum replacements. Secondary source.</ref> The cell is lithium, so neutralise its residue with bicarbonate of soda, not vinegar. See [[Battery Explosion, Capacitor or Corrosion Damage]].


Recap-a-Mac notes that the particular brand of 1/2&nbsp;AA cell Apple used in this family has a tendency to spray electrolyte across the logic board, in some cases doing damage that cannot be repaired.<ref name="recapclassic" /> Remove it before you do anything else. See [[Battery Explosion, Capacitor or Corrosion Damage]].
== Capacitor inspection ==


== Capacitor Inspection ==
Surface-mount electrolytics rarely bulge. Look for dark haloes or dried crust at the base of the cans, dull or green solder on nearby IC pins, and thinned or broken traces, best seen under a loupe with light raking across the board. See [[Capacitor Failure Symptoms]].


Surface-mount electrolytics rarely bulge. Look instead for:
== Logic board ==


* Dark haloes or dried crust at the base of the cans.
Two versions exist. The earlier has four ROM chips at the bottom right and 13 surface-mount electrolytics; the later has two ROM chips and 17.<ref name="recapcii" />
* Dull or green solder joints on nearby IC pins.
* Thinned or missing traces, best seen under a loupe with light raking across the board.


See [[Capacitor Failure Symptoms]].
== Logic Board ==
Two variants exist, and they are easy to tell apart without a part number: the earlier board has '''four ROM chips''' in the bottom right corner and '''13''' surface-mount electrolytics; the later one has '''two ROM chips''' and '''17'''.<ref name="recapcii" />
<templatestyles src="Template:StyledTable/styles.css" />
{| class="wikitable styled-table" style="width:70%; text-align:center;"
{| class="wikitable styled-table" style="width:70%; text-align:center;"
|+ '''Classic II logic board (630-0055-B / 820-0326-B or 630-0401-B / 820-0401-B)'''
|+'''Classic II logic board (630-0055 / 820-0326 or 630-0401 / 820-0401)'''
|-
! Reference !! Capacitance !! Voltage !! Fitted on
! Reference !! Capacitance !! Voltage !! Fitted on
|-
|-
Line 74: Line 61:
|}
|}


Two independent sources agree on the totals. Console5 gives the designators above and flags the last four as fitted to board 630-0055 only;<ref name="c5cii" /> Recap-a-Mac's photographic guides, made from physical boards, count '''8&nbsp;×&nbsp;10&nbsp;µF 16&nbsp;V, 3&nbsp;×&nbsp;47&nbsp;µF 16&nbsp;V and 2&nbsp;×&nbsp;1&nbsp;µF 50&nbsp;V''' on the 13-capacitor board and '''12&nbsp;×&nbsp;10&nbsp;µF 16&nbsp;V, 3&nbsp;×&nbsp;47&nbsp;µF 16&nbsp;V and 2&nbsp;×&nbsp;1&nbsp;µF 50&nbsp;V''' on the 17-capacitor board.<ref name="recapciia" /><ref name="recapciib" /> Those tallies match exactly. Count the capacitors on your own board before ordering.
The designators and board numbers are Console5's.<ref name="c5cii">Console5 TechWiki, [https://wiki.console5.com/wiki/Macintosh_Classic_II "Macintosh Classic II"]: logic board 630-0055-B / 820-0326-B or 630-0401-B / 820-0401-B. Secondary source (a capacitor-kit list).</ref> Recap-a-Mac's photographic guides count 8 × 10 µF 16 V, 3 × 47 µF 16 V and 2 × 1 µF 50 V on the 13-capacitor board, and 12 × 10 µF, 3 × 47 µF and 2 × 1 µF on the 17-capacitor board, which matches Console5's totals.<ref name="recapcii" /><ref name="recapciib">Recap-a-Mac, [https://recapamac.com.au/macintosh-classic-ii-b/ "Macintosh Classic II (Rev B)"]. Secondary source.</ref> BOMARC's schematic of board 820-0401-B agrees on C5 and C14 (10 µF 16 V) and C13 (47 µF 16 V), and also draws four 4.7 µF 16 V capacitors on the +5 V rail that neither kit list includes.<ref name="bomarc-cii">BOMARC Services, schematic of Apple 820-0401-B "Classic II" computer motherboard, sheet 1. Hosted as [[:File:Macintosh Classic II Schematic.pdf]]. Reverse-engineered, not Apple documentation.</ref> Count the parts on your own board before ordering.


<gallery mode="packed" heights="250">
<gallery mode="packed" heights="250">
File:Classic II (A) recapping.jpg|Classic II 13-capacitor logic board
File:Classic II (A) recapping.jpg|Classic II 13-capacitor logic board (Recap-a-Mac)
File:Classic II (B) Recapping.jpg|Classic II 17-capacitor logic board
File:Classic II (B) Recapping.jpg|Classic II 17-capacitor logic board (Recap-a-Mac)
</gallery>
</gallery>


== Power/Sweep Board ==
== Power/sweep board ==


The Classic and Classic II share this board.<ref name="recapanalog" /> Apple lists '''four''' field-replaceable variants:<ref name="APPLESS" />
The Classic and Classic II share this board.<ref name="recapanalog">Recap-a-Mac, [https://recapamac.com.au/macintosh-classic-analog/ "Macintosh Classic I + II Analog Board (220V – 240V version)"]: shared board; guide photographed from a 220–240 V board, with an earlier revision differing in one or two capacitors; cracked joints, leakage damage, DIP IC failures (IF1, QP1, JP1); voltage adjustment with PP1. Secondary source.</ref> Apple lists four field-replaceable versions: 661-0597 (110 V, Rev. A), 661-0599 (220 V, Rev. A), 661-0651 (110 V, Rev. B) and 661-0652 (220 V, Rev. B).<ref name="sscl-ev" /> Rev. A and Rev. B boards are not interchangeable: each must be used with the matching CRT yoke assembly.<ref name="sscl-ta">Apple, ''Macintosh Classic/Classic II/Performa 200 Service Source'', Take Apart, Power/Sweep Board pp. 10–11 (PDF pp. 39–40).</ref>


* 661-0597 — 110&nbsp;V, Rev. A
=== Identify the mains version first ===
* 661-0599 — 220&nbsp;V, Rev. A
* 661-0651 — 110&nbsp;V, Rev. B
* 661-0652 — 220&nbsp;V, Rev. B


The bare boards carry their own numbers: 630-0395, 630-0420, 630-0525 and 630-0560.<ref name="c5395" /><ref name="c5560" />
{{Warning|The primary reservoir capacitor CP1 is 250 V on a 110 V board and 400 V on a 220–240 V board. 240 V mains rectifies to about 340 V DC. A 250 V part at CP1 on a board where CP1 alone takes the full rectified mains is over its rating.}}


{{Warning|'''CP1 is rated differently on 110&nbsp;V and 220–240&nbsp;V boards, and this matters.'''
The bare boards carry 630- numbers. What the sources show for the mains input of each:


On a '''110/120&nbsp;V''' board the mains input is a voltage doubler, and CP1 and CP13 are a '''series pair of 220&nbsp;µF 250&nbsp;V''' capacitors.
{| class="wikitable styled-table" style="width:100%; text-align:left;"
|+'''Classic / Classic II power/sweep boards: primary reservoir'''
! Board !! Source !! CP1 !! CP13 !! Notes
|-
| 630-0395 || Console5; BOMARC 820-0395-A ("early") || 220 µF 250 V || 220 µF 250 V || Voltage doubler; JP1 is a wire link marked "cut for 220 VAC input"; +306 V across the pair
|-
| 630-0420 || Console5 (240 V version of the 630-0395 list) || 220 µF 400 V || 220 µF 400 V ||
|-
| 630-0525 || Console5; BOMARC 820-0525-A ("late") || 220 µF 250 V || 220 µF 250 V || JP1 marked "cut for 240 VAC input"; +306 V across the pair
|-
| 630-0560 (120 V list) || Console5 || 220 µF 250 V || 220 µF 250 V ||
|-
| 630-0560 (240 V list) || Console5 || 220 µF 400 V || jumper, no capacitor ||
|}


On a '''220–240&nbsp;V''' board there is no doubler. '''CP1 is a single 220&nbsp;µF 400&nbsp;V capacitor and CP13 is a jumper with no capacitor fitted at all.'''<ref name="c5560" /> Recap-a-Mac's photographic guide for a 240&nbsp;V board independently shows one 220&nbsp;µF 400&nbsp;V part and no 250&nbsp;V electrolytic anywhere on the board.<ref name="recapanalog" />
Sources: Console5's board pages,<ref name="c5395">Console5 TechWiki, [https://wiki.console5.com/wiki/Mac_Analog_Board:_630-0395 "Mac Analog Board: 630-0395"] (with the 630-0420 and 630-0560 differences noted in the list). Secondary source.</ref><ref name="c5525">Console5 TechWiki, [https://wiki.console5.com/wiki/Mac_Analog_Board:_630-0525 "Mac Analog Board: 630-0525"]. Secondary source.</ref><ref name="c5560">Console5 TechWiki, [https://wiki.console5.com/wiki/Mac_Analog_Board:_630-0560 "Mac Analog Board: 630-0560"]: separate 120 V and 240 V lists; on the 240 V list CP1 is 220 µF 400 V and CP13 is "JUMPER - No cap installed". Secondary source.</ref> and BOMARC's schematics for 630-0395 and 630-0525.<ref name="bomarc-ps" /> Recap-a-Mac's photograph of a 220–240 V board shows one 220 µF 400 V capacitor and no 250 V electrolytic.<ref name="recapanalog" />


240&nbsp;V mains rectifies to roughly 340&nbsp;V DC. Fitting a 250&nbsp;V capacitor at CP1 on a 240&nbsp;V board puts it far over its rating, and it will fail — loudly, and possibly violently. Identify which board you have before you order parts.}}
To identify a board: read the 661- label or the 630- number, look at CP1's printed rating, and check whether CP13 is a capacitor or a wire link. If CP13 is a link, CP1 must be a 400 V part.


=== 110/120 V board (630-0560, 120 V list; also 630-0395) ===
=== Later layout (630-0525 and the 630-0560 240 V list) ===


{| class="wikitable styled-table" style="width:80%; text-align:center;"
{| class="wikitable styled-table" style="width:80%; text-align:center;"
|+ '''Classic / Classic II power/sweep board — 120 V version'''
|+'''Power/sweep board, later layout'''
|-
! Reference !! Capacitance !! Voltage
! Reference !! Capacitance !! Voltage
|-
|-
Line 115: Line 111:
| CF4 || 470 µF || 25 V
| CF4 || 470 µF || 25 V
|-
|-
| CL1 || 10 µF || 50 V
| CL1 || 1000 µF || 25 V
|-
|-
| CL2 || 4.7 µF || 250 V
| CL2 || 4.7 µF || 250 V
Line 121: Line 117:
| CL3 || 1 µF || 50 V
| CL3 || 1 µF || 50 V
|-
|-
| CP1 || 220 µF || 250 V
| CL11 || 47 µF || 16 V
|-
| CP1 || 220 µF || 250 V (630-0525); '''400 V''' (630-0560, 240 V)
|-
|-
| CP2 || 470 µF || 50 V
| CP2 || 470 µF || 50 V
Line 145: Line 143:
| CP12 || 1000 µF || 16 V
| CP12 || 1000 µF || 16 V
|-
|-
| CP13 || 220 µF || 250 V
| CP13 || colspan="2" | 220 µF 250 V (630-0525); jumper, no capacitor (630-0560, 240 V)
|-
| CP31 || 1000 µF || 6.3 V
|-
|-
| CP34 || 1 µF || 50 V
| CP34 || 1 µF || 50 V
|-
| CP35 || 1 µF || 50 V
|-
|-
| CP36 || 2200 µF || 10 V
| CP36 || 2200 µF || 10 V
|-
|-
| CP37 || 1 µF || 50 V
| CP37 || 1 µF || 50 V
|-
| CV2 || 470 µF || 10 V
|}
|}


From Console5's list for 630-0560.<ref name="c5560" /> Console5's list for the earlier 630-0395 differs in two places: CP2 is 1000&nbsp;µF 35&nbsp;V and CP11 is 220&nbsp;µF 25&nbsp;V on that board.<ref name="c5395" />
From Console5's lists for 630-0525 and the 630-0560 240 V version, which differ only at CP1 and CP13.<ref name="c5525" /><ref name="c5560" /> Recap-a-Mac's guide for a 240 V board agrees on every value and quantity except the 1 µF 50 V parts, where it marks two and Console5 lists four (CL3, CP5, CP34, CP37).<ref name="recapanalog" />
 
[[File:Mac classic analog recap.jpg|thumb|694x694px|center|Classic / Classic II power/sweep board recapping guide, 220–240 V board (Recap-a-Mac)]]


=== 220/240 V board (630-0560, 240 V list; also 630-0420, 630-0525) ===
=== Earlier layout (630-0395) ===


{| class="wikitable styled-table" style="width:80%; text-align:center;"
{| class="wikitable styled-table" style="width:80%; text-align:center;"
|+ '''Classic / Classic II power/sweep board — 240 V version'''
|+'''Power/sweep board, earlier layout (630-0395)'''
|-
! Reference !! Capacitance !! Voltage
! Reference !! Capacitance !! Voltage
|-
|-
Line 175: Line 172:
| CF4 || 470 µF || 25 V
| CF4 || 470 µF || 25 V
|-
|-
| CL1 || 1000 µF || 25 V
| CL1 || 10 µF || 50 V
|-
|-
| CL2 || 4.7 µF || 250 V
| CL2 || 4.7 µF || 250 V
Line 181: Line 178:
| CL3 || 1 µF || 50 V
| CL3 || 1 µF || 50 V
|-
|-
| CL11 || 47 µF || 16 V
| CP1 || 220 µF || 250 V
|-
| CP1 || 220 µF || '''400 V'''
|-
|-
| CP2 || 470 µF || 50 V
| CP2 || 1000 µF || 35 V
|-
|-
| CP3 || 10 µF || 25 V
| CP3 || 10 µF || 25 V
Line 203: Line 198:
| CP10 || 470 µF || 25 V
| CP10 || 470 µF || 25 V
|-
|-
| CP11 || 220 µF || 50 V
| CP11 || 220 µF || 25 V
|-
|-
| CP12 || 1000 µF || 16 V
| CP12 || 1000 µF || 16 V
|-
|-
| CP13 || colspan="2" | '''Jumper — no capacitor fitted'''
| CP13 || 220 µF || 250 V
|-
| CP31 || 1000 µF || 6.3 V
|-
|-
| CP34 || 1 µF || 50 V
| CP34 || 1 µF || 50 V
|-
| CP35 || 1 µF || 50 V
|-
|-
| CP36 || 2200 µF || 10 V
| CP36 || 2200 µF || 10 V
|-
|-
| CP37 || 1 µF || 50 V
| CP37 || 1 µF || 50 V
|-
| CV2 || 470 µF || 10 V
|}
|}


Console5 publishes this as the 240&nbsp;V list for 630-0560, and the same list without the CP13 note as 630-0525.<ref name="c5560" /><ref name="c5525" /> Recap-a-Mac's photographic guide for a 240&nbsp;V board agrees on every value and quantity except the 1&nbsp;µF 50&nbsp;V positions, where it marks two where Console5 lists four (CL3, CP5, CP34, CP37).<ref name="recapanalog" /> Check your own board.
From Console5's list for 630-0395.<ref name="c5395" /> Console5 notes three differences on related boards: on 630-0420 (240 V) CP1 and CP13 are 220 µF 400 V; on its 630-0560 120 V list CP2 is 470 µF 50 V and CP11 is 220 µF 50 V.<ref name="c5395" /><ref name="c5560" /> The values that appear on BOMARC's 630-0395 drawing (CP1, CP3, CP4, CP5, CP9, CP11, CP13, CP34, CP35, CP37, CF4) agree with this list.<ref name="bomarc-ps" />


[[File:Mac_classic_analog_recap.jpg|thumb|694x694px|Macintosh Classic / Classic II power/sweep board recapping guide (240&nbsp;V version)|center]]
=== Fuse, adjustment and other parts ===


Recap-a-Mac also warns that an earlier revision of this board exists with a slightly different neck-board connector and one or two capacitors different from the guide above, and that besides capacitors these boards suffer cracked solder joints, corrosion and short circuits from leakage, and failure of the DIP ICs '''IF1''', '''QP1''' and '''JP1'''.<ref name="recapanalog" />
Apple's ''Service Source'' shows how to pull the fuse but prints no rating.<ref name="sscl-fuse">Apple, ''Macintosh Classic/Classic II/Performa 200 Service Source'', Take Apart, Fuse pp. 36–37 (PDF pp. 65–66).</ref> The rating is on the board: Recap-a-Mac's photograph of a 240 V board shows "FP1 T3.15A/250V" printed beside the fuse holder, and BOMARC's drawings give GMA-3 on 630-0395 and GMA-3.15 on 630-0525.<ref name="recapanalog" /><ref name="bomarc-ps" /> Replace like for like with what your own board specifies.


=== Voltage adjustment ===
Apple publishes no voltage adjustment for this machine; its Adjustments chapter covers light meter setup, video and yoke.<ref name="sscl-adj">Apple, ''Macintosh Classic/Classic II/Performa 200 Service Source'', Adjustments pp. 1–24 (PDF pp. 90–113).</ref> Recap-a-Mac says the output can be adjusted with the variable resistor PP1.<ref name="recapanalog" /> On BOMARC's drawings PP1 is marked "VOLT ADJ" and sits in the TL431 feedback network of the TDA4605 switching controller.<ref name="bomarc-ps" />


Apple's Service Source for the Classic and Classic II contains Video and Yoke adjustment procedures and no voltage adjustment, and publishes no rail tolerances for the machine.<ref name="APPLESS" /> Recap-a-Mac reports that the output voltage can be adjusted using the variable resistor '''PP1''' on the power/sweep board.<ref name="recapanalog" />
Recap-a-Mac also reports cracked solder joints, corrosion and shorts from capacitor leakage, and failures of the DIP ICs it calls IF1, QP1 and JP1.<ref name="recapanalog" /> On BOMARC's drawings QP1 is the CNY17 opto-coupler in the supply's feedback loop and JP1 is the mains link described above, so check designators against your board before ordering parts.<ref name="bomarc-ps" />


== Replacement Capacitors ==
== Replacement parts ==


For the logic board, Recap-a-Mac uses solid tantalum at the same values:<ref name="recapclassic" />
For the logic board, Recap-a-Mac fits KEMET solid tantalum parts at the original values: T491B105K050AT for 1 µF 50 V and T491D476K016AT for 47 µF 16 V.<ref name="recapclassic" /> Solid tantalum contains no liquid electrolyte. Its stripe marks the positive terminal, the opposite of an aluminium electrolytic, and a reversed tantalum fails short.


* 1&nbsp;µF 50&nbsp;V — KEMET T491B105K050AT
For the power/sweep board, fit 105 °C aluminium electrolytics at the listed capacitance and at least the listed voltage.
* 47&nbsp;µF 16&nbsp;V — KEMET T491D476K016AT


Why that class of part:
== Replacement procedure ==


* '''Solid tantalum''' has no liquid electrolyte and cannot leak. It fails '''short''', so derate generously — a part rated well above the rail it sits on is far less likely to be driven into failure by a switch-on surge.
# Remove the logic board and take the battery out of its holder.<ref name="sscl-batt" />
* '''Solid polymer aluminium''' also has no liquid electrolyte and typically fails '''open''' rather than short, which is gentler on whatever is downstream, and has lower ESR. It is the safer failure mode for vintage hardware.
# Discharge the CRT before touching the power/sweep board. See [[CRT Discharge Procedure]].
* '''Ordinary aluminium electrolytic''' matches the original footprint exactly and is the cheapest option, but it will eventually leak again.
# Confirm with a meter that CP1 (and CP13) have discharged before working on the primary side.
# Remove the surface-mount capacitors by alternating heat between the terminals or with hot air. Twisting a can off cold lifts the pads.
# Clean the board with isopropyl alcohol and a soft brush until a clean swab comes away clean.
# Check continuity along every trace that ran under or beside a capacitor and repair breaks before fitting anything.
# Fit the new parts the right way round.
# Check each rail for shorts to ground before applying power.


On the logic board, check the physical footprint before ordering. Space around several of the 10&nbsp;µF positions is tight and a wider can will sit over its own pads, making it impossible to solder properly. There is also exposed plastic at the bottom edge of the board next to a cluster of capacitors, which is very easy to melt with a soldering iron.<ref name="recapccii" />
Tools are listed on [[Recommended Tools]].


For the power/sweep board use 105&nbsp;°C-rated aluminium electrolytics from a known manufacturer throughout, and match or exceed the rating printed on the part you removed.
== After the recap ==


== Capacitor Replacement Procedure ==
Apple publishes no rail tolerances for the Classic II.<ref name="sscl-adj" /> Check the rails at the logic board power connector against their nominal values. BOMARC's drawing of the Classic II board gives the connector's pins: +12 V on pin 1, +5 V on pins 2 and 3, −12 V on pin 8, ground on pins 10–14.<ref name="bomarc-cii" /> Apple's symptom chart sends clicking, chirping or thumping first to this cable being properly seated on the logic board (J12 in Apple's numbering), then to the power/sweep board.<ref name="sscl-ts">Apple, ''Macintosh Classic/Classic II/Performa 200 Service Source'', Troubleshooting, Symptom Charts, Miscellaneous p. 12 (PDF p. 25).</ref>


# '''Remove the logic board''' and take the battery off it.
== Module part numbers ==
# '''Discharge the CRT''' before touching the power/sweep board — see [[CRT Discharge Procedure]].
# '''Confirm CP1 has discharged''' before working on the primary side.
# '''Remove the surface-mount capacitors''' by alternating heat between the terminals while tilting the can gently, or with hot air and the plastic shielded. Twisting a can off cold takes the pads with it.
# '''Clean thoroughly''' with 99&nbsp;% isopropyl alcohol and a soft brush until a clean swab comes away clean.
# '''Inspect and test''' continuity across every trace that ran under or beside a capacitor, and repair breaks before fitting anything new.
# '''Fit the new parts''' the right way round. On a tantalum the stripe marks '''positive'''; on an aluminium electrolytic it marks '''negative'''.
# '''Check for shorts''' across each rail before applying power.


Tools are listed on [[Recommended Tools]].
From Apple's exploded view for the Classic, Classic II and Performa 200:<ref name="sscl-ev" />


== Module Part Numbers ==
{| class="wikitable styled-table" style="width:70%;"
 
! Module !! Apple part number
From Apple's exploded view for the Classic, Classic II and Performa 200:<ref name="APPLESS" />
|-
 
| Logic board, Classic II and Performa 200 (2 MB) || 661-0672
* Logic board — 661-0596 (1&nbsp;MB, Classic) or '''661-0672''' (2&nbsp;MB, Classic II and Performa 200)
|-
* Power/sweep board — 661-0597, 661-0599, 661-0651 or 661-0652 as listed above
| Logic board, Classic (1 MB) || 661-0596
* Lithium battery — 742-0011
|-
* CRT and yoke assembly — 076-0546
| Power/sweep board || 661-0597, 661-0599, 661-0651, 661-0652 (see above)
* Floppy drive — 661-0474
|-
| Lithium battery || 742-0011
|-
| CRT and yoke assembly || 076-0546
|-
| Floppy drive || 661-0474
|}


== Related Pages ==
== Related pages ==
* [[Macintosh Classic II]]
* [[Macintosh Classic II]]
* [[Macintosh Classic Capacitor Replacement Guide]]
* [[Macintosh Classic / Classic II General Maintenance]]
* [[Macintosh Classic / Classic II General Maintenance]]
* [[Macintosh Classic / Classic II Troubleshooting]]
* [[Macintosh Classic / Classic II Troubleshooting]]
* [[Battery Explosion, Capacitor or Corrosion Damage]]
* [[Battery Explosion, Capacitor or Corrosion Damage]]
* [[Capacitor Failure Symptoms]]
* [[Capacitor Failure Symptoms]]
* [[Macintosh Floppy Drive Maintenance]]
* [[CRT Discharge Procedure]]
* [[CRT Discharge Procedure]]
* [[Recommended Tools]]
* [[Recommended Tools]]


== References ==
== References ==
<references>
<references />
<ref name="APPLESS">Apple Computer, ''Macintosh Classic / Classic II / Performa 200 Service Source'', hosted here as [[:File:Macintosh Classic - Classic II.pdf]]. Specifications (Electrical), Additional Procedures — Battery Verification (3.0&nbsp;V threshold and the explosion warning), Adjustments (Video and Yoke only), and the Exploded View parts list. Apple's Service Source is module-level: procedures, thresholds and field-replaceable-unit numbers, not component values.</ref>
<ref name="c5cii">Console5 TechWiki, "Macintosh Classic II" — logic board 630-0055-B / 820-0326-B or 630-0401-B / 820-0401-B. https://wiki.console5.com/wiki/Macintosh_Classic_II Secondary source — a vendor cap-kit list, not Apple documentation.</ref>
<ref name="c5395">Console5 TechWiki, "Mac Analog Board: 630-0395". https://wiki.console5.com/wiki/Mac_Analog_Board:_630-0395 Secondary source.</ref>
<ref name="c5525">Console5 TechWiki, "Mac Analog Board: 630-0525". https://wiki.console5.com/wiki/Mac_Analog_Board:_630-0525 Secondary source.</ref>
<ref name="c5560">Console5 TechWiki, "Mac Analog Board: 630-0560", which publishes separate 120&nbsp;V and 240&nbsp;V lists including CP1 at 250&nbsp;V versus 400&nbsp;V and CP13 as a jumper on the 240&nbsp;V board. https://wiki.console5.com/wiki/Mac_Analog_Board:_630-0560 Secondary source.</ref>
<ref name="recapcii">Bruce / Recap-a-Mac, "Macintosh Classic II (Rev A)". https://recapamac.com.au/macintosh-classic-ii-a/ The 13-capacitor / four-ROM versus 17-capacitor / two-ROM distinction. Secondary source.</ref>
<ref name="recapciia">Bruce / Recap-a-Mac, "Macintosh Classic II (Rev A)" recapping guide — 8&nbsp;×&nbsp;10&nbsp;µF 16&nbsp;V, 3&nbsp;×&nbsp;47&nbsp;µF 16&nbsp;V, 2&nbsp;×&nbsp;1&nbsp;µF 50&nbsp;V. https://recapamac.com.au/macintosh-classic-ii-a/ Secondary source, values photographed from a physical board.</ref>
<ref name="recapciib">Bruce / Recap-a-Mac, "Macintosh Classic II (Rev B)" recapping guide — 12&nbsp;×&nbsp;10&nbsp;µF 16&nbsp;V, 3&nbsp;×&nbsp;47&nbsp;µF 16&nbsp;V, 2&nbsp;×&nbsp;1&nbsp;µF 50&nbsp;V. https://recapamac.com.au/macintosh-classic-ii-b/ Secondary source.</ref>
<ref name="recapanalog">Bruce / Recap-a-Mac, "Macintosh Classic I + II Analog Board (220V – 240V version)". https://recapamac.com.au/macintosh-classic-analog/ Capacitor values and quantities for the 240&nbsp;V board including the single 220&nbsp;µF 400&nbsp;V part, the PP1 voltage adjustment, the IF1 / QP1 / JP1 DIP IC failures, and the warning about an earlier board revision. Secondary source.</ref>
<ref name="recapclassic">Bruce / Recap-a-Mac, "Macintosh Classic". https://recapamac.com.au/macintosh-classic/ The 1/2&nbsp;AA battery failure mode in this family, and the KEMET tantalum part numbers. Secondary source.</ref>
<ref name="recapccii">Bruce / Recap-a-Mac, "Macintosh Colo(u)r Classic II". https://recapamac.com.au/macintosh-colour-classic-ii/ The warning about melting the exposed plastic at the bottom edge of the board while soldering. Secondary source.</ref>
</references>


[[Category:Apple Vintage Computers]]
[[Category:Apple Vintage Computers]]
[[Category:Capacitor Replacement Guides]]
[[Category:Capacitor Replacement Guides]]

Latest revision as of 15:11, 30 September 2026

The Macintosh Classic II logic board uses surface-mount electrolytic capacitors, and the board carries a 1/2 AA lithium cell. Recap-a-Mac describes the Classic II as very prone to both capacitor and battery leakage, and advises that a machine whose battery and capacitors have not been changed should be seen to straight away.[1] The Classic and Classic II share a power/sweep board but not a logic board.

Safety

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Battery first

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Apple's verification procedure is to remove the logic board, set the meter to the 10 V DC range, measure across the cell, and replace it if it reads below 3.0 V.[4] The Apple part number for the cell is 742-0011.[5] Take the cell out before doing anything else. Recap-a-Mac reports that the brand of 1/2 AA cell used in the Classic sprays electrolyte over the logic board, in some cases beyond repair.[6] The cell is lithium, so neutralise its residue with bicarbonate of soda, not vinegar. See Battery Explosion, Capacitor or Corrosion Damage.

Capacitor inspection

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Surface-mount electrolytics rarely bulge. Look for dark haloes or dried crust at the base of the cans, dull or green solder on nearby IC pins, and thinned or broken traces, best seen under a loupe with light raking across the board. See Capacitor Failure Symptoms.

Logic board

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Two versions exist. The earlier has four ROM chips at the bottom right and 13 surface-mount electrolytics; the later has two ROM chips and 17.[1]

Classic II logic board (630-0055 / 820-0326 or 630-0401 / 820-0401)
Reference Capacitance Voltage Fitted on
C3 47 µF 16 V Both
C4 47 µF 16 V Both
C5 10 µF 16 V Both
C6 10 µF 16 V Both
C7 10 µF 16 V Both
C8 10 µF 16 V Both
C9 1 µF 50 V Both
C10 10 µF 16 V Both
C11 10 µF 16 V Both
C12 10 µF 16 V Both
C13 47 µF 16 V Both
C14 10 µF 16 V Both
C15 1 µF 50 V Both
C21 10 µF 16 V 630-0055 only
C74 10 µF 16 V 630-0055 only
C79 10 µF 16 V 630-0055 only
C106 10 µF 16 V 630-0055 only

The designators and board numbers are Console5's.[7] Recap-a-Mac's photographic guides count 8 × 10 µF 16 V, 3 × 47 µF 16 V and 2 × 1 µF 50 V on the 13-capacitor board, and 12 × 10 µF, 3 × 47 µF and 2 × 1 µF on the 17-capacitor board, which matches Console5's totals.[1][8] BOMARC's schematic of board 820-0401-B agrees on C5 and C14 (10 µF 16 V) and C13 (47 µF 16 V), and also draws four 4.7 µF 16 V capacitors on the +5 V rail that neither kit list includes.[9] Count the parts on your own board before ordering.

  • Classic II 13-capacitor logic board (Recap-a-Mac)
    Classic II 13-capacitor logic board (Recap-a-Mac)
  • Classic II 17-capacitor logic board (Recap-a-Mac)
    Classic II 17-capacitor logic board (Recap-a-Mac)

Power/sweep board

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The Classic and Classic II share this board.[10] Apple lists four field-replaceable versions: 661-0597 (110 V, Rev. A), 661-0599 (220 V, Rev. A), 661-0651 (110 V, Rev. B) and 661-0652 (220 V, Rev. B).[5] Rev. A and Rev. B boards are not interchangeable: each must be used with the matching CRT yoke assembly.[11]

Identify the mains version first

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The bare boards carry 630- numbers. What the sources show for the mains input of each:

Classic / Classic II power/sweep boards: primary reservoir
Board Source CP1 CP13 Notes
630-0395 Console5; BOMARC 820-0395-A ("early") 220 µF 250 V 220 µF 250 V Voltage doubler; JP1 is a wire link marked "cut for 220 VAC input"; +306 V across the pair
630-0420 Console5 (240 V version of the 630-0395 list) 220 µF 400 V 220 µF 400 V
630-0525 Console5; BOMARC 820-0525-A ("late") 220 µF 250 V 220 µF 250 V JP1 marked "cut for 240 VAC input"; +306 V across the pair
630-0560 (120 V list) Console5 220 µF 250 V 220 µF 250 V
630-0560 (240 V list) Console5 220 µF 400 V jumper, no capacitor

Sources: Console5's board pages,[12][13][14] and BOMARC's schematics for 630-0395 and 630-0525.[3] Recap-a-Mac's photograph of a 220–240 V board shows one 220 µF 400 V capacitor and no 250 V electrolytic.[10]

To identify a board: read the 661- label or the 630- number, look at CP1's printed rating, and check whether CP13 is a capacitor or a wire link. If CP13 is a link, CP1 must be a 400 V part.

Later layout (630-0525 and the 630-0560 240 V list)

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Power/sweep board, later layout
Reference Capacitance Voltage
CF1 47 µF 25 V
CF2 220 µF 16 V
CF3 1000 µF 16 V
CF4 470 µF 25 V
CL1 1000 µF 25 V
CL2 4.7 µF 250 V
CL3 1 µF 50 V
CL11 47 µF 16 V
CP1 220 µF 250 V (630-0525); 400 V (630-0560, 240 V)
CP2 470 µF 50 V
CP3 10 µF 25 V
CP4 47 µF 25 V
CP5 1 µF 50 V
CP6 2200 µF 10 V
CP7 1000 µF 10 V
CP8 2200 µF 16 V
CP9 470 µF 25 V
CP10 470 µF 25 V
CP11 220 µF 50 V
CP12 1000 µF 16 V
CP13 220 µF 250 V (630-0525); jumper, no capacitor (630-0560, 240 V)
CP34 1 µF 50 V
CP36 2200 µF 10 V
CP37 1 µF 50 V
CV2 470 µF 10 V

From Console5's lists for 630-0525 and the 630-0560 240 V version, which differ only at CP1 and CP13.[13][14] Recap-a-Mac's guide for a 240 V board agrees on every value and quantity except the 1 µF 50 V parts, where it marks two and Console5 lists four (CL3, CP5, CP34, CP37).[10]

Classic / Classic II power/sweep board recapping guide, 220–240 V board (Recap-a-Mac)

Earlier layout (630-0395)

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Power/sweep board, earlier layout (630-0395)
Reference Capacitance Voltage
CF1 47 µF 25 V
CF2 220 µF 16 V
CF3 1000 µF 16 V
CF4 470 µF 25 V
CL1 10 µF 50 V
CL2 4.7 µF 250 V
CL3 1 µF 50 V
CP1 220 µF 250 V
CP2 1000 µF 35 V
CP3 10 µF 25 V
CP4 47 µF 25 V
CP5 1 µF 50 V
CP6 2200 µF 10 V
CP7 1000 µF 10 V
CP8 2200 µF 16 V
CP9 470 µF 25 V
CP10 470 µF 25 V
CP11 220 µF 25 V
CP12 1000 µF 16 V
CP13 220 µF 250 V
CP31 1000 µF 6.3 V
CP34 1 µF 50 V
CP35 1 µF 50 V
CP36 2200 µF 10 V
CP37 1 µF 50 V

From Console5's list for 630-0395.[12] Console5 notes three differences on related boards: on 630-0420 (240 V) CP1 and CP13 are 220 µF 400 V; on its 630-0560 120 V list CP2 is 470 µF 50 V and CP11 is 220 µF 50 V.[12][14] The values that appear on BOMARC's 630-0395 drawing (CP1, CP3, CP4, CP5, CP9, CP11, CP13, CP34, CP35, CP37, CF4) agree with this list.[3]

Fuse, adjustment and other parts

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Apple's Service Source shows how to pull the fuse but prints no rating.[15] The rating is on the board: Recap-a-Mac's photograph of a 240 V board shows "FP1 T3.15A/250V" printed beside the fuse holder, and BOMARC's drawings give GMA-3 on 630-0395 and GMA-3.15 on 630-0525.[10][3] Replace like for like with what your own board specifies.

Apple publishes no voltage adjustment for this machine; its Adjustments chapter covers light meter setup, video and yoke.[16] Recap-a-Mac says the output can be adjusted with the variable resistor PP1.[10] On BOMARC's drawings PP1 is marked "VOLT ADJ" and sits in the TL431 feedback network of the TDA4605 switching controller.[3]

Recap-a-Mac also reports cracked solder joints, corrosion and shorts from capacitor leakage, and failures of the DIP ICs it calls IF1, QP1 and JP1.[10] On BOMARC's drawings QP1 is the CNY17 opto-coupler in the supply's feedback loop and JP1 is the mains link described above, so check designators against your board before ordering parts.[3]

Replacement parts

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For the logic board, Recap-a-Mac fits KEMET solid tantalum parts at the original values: T491B105K050AT for 1 µF 50 V and T491D476K016AT for 47 µF 16 V.[6] Solid tantalum contains no liquid electrolyte. Its stripe marks the positive terminal, the opposite of an aluminium electrolytic, and a reversed tantalum fails short.

For the power/sweep board, fit 105 °C aluminium electrolytics at the listed capacitance and at least the listed voltage.

Replacement procedure

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  1. Remove the logic board and take the battery out of its holder.[4]
  2. Discharge the CRT before touching the power/sweep board. See CRT Discharge Procedure.
  3. Confirm with a meter that CP1 (and CP13) have discharged before working on the primary side.
  4. Remove the surface-mount capacitors by alternating heat between the terminals or with hot air. Twisting a can off cold lifts the pads.
  5. Clean the board with isopropyl alcohol and a soft brush until a clean swab comes away clean.
  6. Check continuity along every trace that ran under or beside a capacitor and repair breaks before fitting anything.
  7. Fit the new parts the right way round.
  8. Check each rail for shorts to ground before applying power.

Tools are listed on Recommended Tools.

After the recap

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Apple publishes no rail tolerances for the Classic II.[16] Check the rails at the logic board power connector against their nominal values. BOMARC's drawing of the Classic II board gives the connector's pins: +12 V on pin 1, +5 V on pins 2 and 3, −12 V on pin 8, ground on pins 10–14.[9] Apple's symptom chart sends clicking, chirping or thumping first to this cable being properly seated on the logic board (J12 in Apple's numbering), then to the power/sweep board.[17]

Module part numbers

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From Apple's exploded view for the Classic, Classic II and Performa 200:[5]

Module Apple part number
Logic board, Classic II and Performa 200 (2 MB) 661-0672
Logic board, Classic (1 MB) 661-0596
Power/sweep board 661-0597, 661-0599, 661-0651, 661-0652 (see above)
Lithium battery 742-0011
CRT and yoke assembly 076-0546
Floppy drive 661-0474
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References

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  1. ↑ 1.0 1.1 1.2 Recap-a-Mac, "Macintosh Classic II (Rev A)": capacitor and battery leakage; earlier board with four ROM chips and 13 surface-mount electrolytics, later board with two ROM chips and 17. Secondary source.
  2. ↑ Apple Computer, Apple Service Guide for Macintosh Computers, Volume II (Apr 1992), Safety p. 3 (PDF p. 5). Hosted as File:APPLE MACINTOSH SERVICE GUIDE VOL2 1992.pdf.
  3. ↑ 3.0 3.1 3.2 3.3 3.4 3.5 BOMARC Services, schematics of the "Macintosh Classic" series computer power supply / 9-inch monitor: board 820-0395-A "early" (Apple/Samsung, sheets 1–2, June 1992) and board 820-0525-A "late" (Apple/Hitachi, sheets 1–2, December 1991), PDF pp. 1–2 and 4–5 of File:MacintoshClassic LogicBoard Schematic.pdf. Sheet 1 of each: KBL08 bridge DP9, CP1 and CP13 220 µF 250 V, wire link JP1 marked "cut for 220 VAC input" (0395) or "cut for 240 VAC input" (0525), +306 V measured to primary ground, fuse GMA-3 (0395) or GMA-3.15 (0525), TDA4605 controller IP1, CNY17 opto-coupler QP1, TL431 DP14 with PP1 "VOLT ADJ", 7812 IP4, 79L12 IP3. Reverse-engineered, not Apple documentation.
  4. ↑ 4.0 4.1 4.2 Apple Computer, Macintosh Classic/Classic II/Performa 200 Service Source (115-page copy, File:Classic ii.performa 200.pdf), Additional Procedures, Battery Verification and Battery Replacement pp. 1–8 (PDF pp. 81–88).
  5. ↑ 5.0 5.1 5.2 Apple, Macintosh Classic/Classic II/Performa 200 Service Source, Exploded View (PDF p. 115): logic boards 661-0596 (1 MB, Classic) and 661-0672 (2 MB, Classic II, Performa 200); power/sweep boards 661-0597 (110 V, Rev. A), 661-0599 (220 V, Rev. A), 661-0651 (110 V, Rev. B), 661-0652 (220 V, Rev. B); lithium battery 742-0011; CRT and yoke assembly 076-0546; floppy drive 661-0474.
  6. ↑ 6.0 6.1 Recap-a-Mac, "Macintosh Classic": PRAM battery failure; KEMET T491B105K050AT (1 µF 50 V) and T491D476K016AT (47 µF 16 V) tantalum replacements. Secondary source.
  7. ↑ Console5 TechWiki, "Macintosh Classic II": logic board 630-0055-B / 820-0326-B or 630-0401-B / 820-0401-B. Secondary source (a capacitor-kit list).
  8. ↑ Recap-a-Mac, "Macintosh Classic II (Rev B)". Secondary source.
  9. ↑ 9.0 9.1 BOMARC Services, schematic of Apple 820-0401-B "Classic II" computer motherboard, sheet 1. Hosted as File:Macintosh Classic II Schematic.pdf. Reverse-engineered, not Apple documentation.
  10. ↑ 10.0 10.1 10.2 10.3 10.4 10.5 Recap-a-Mac, "Macintosh Classic I + II Analog Board (220V – 240V version)": shared board; guide photographed from a 220–240 V board, with an earlier revision differing in one or two capacitors; cracked joints, leakage damage, DIP IC failures (IF1, QP1, JP1); voltage adjustment with PP1. Secondary source.
  11. ↑ Apple, Macintosh Classic/Classic II/Performa 200 Service Source, Take Apart, Power/Sweep Board pp. 10–11 (PDF pp. 39–40).
  12. ↑ 12.0 12.1 12.2 Console5 TechWiki, "Mac Analog Board: 630-0395" (with the 630-0420 and 630-0560 differences noted in the list). Secondary source.
  13. ↑ 13.0 13.1 Console5 TechWiki, "Mac Analog Board: 630-0525". Secondary source.
  14. ↑ 14.0 14.1 14.2 Console5 TechWiki, "Mac Analog Board: 630-0560": separate 120 V and 240 V lists; on the 240 V list CP1 is 220 µF 400 V and CP13 is "JUMPER - No cap installed". Secondary source.
  15. ↑ Apple, Macintosh Classic/Classic II/Performa 200 Service Source, Take Apart, Fuse pp. 36–37 (PDF pp. 65–66).
  16. ↑ 16.0 16.1 Apple, Macintosh Classic/Classic II/Performa 200 Service Source, Adjustments pp. 1–24 (PDF pp. 90–113).
  17. ↑ Apple, Macintosh Classic/Classic II/Performa 200 Service Source, Troubleshooting, Symptom Charts, Miscellaneous p. 12 (PDF p. 25).
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