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Atari Mega ST Capacitor Replacement Guide

From RetroTechCollection

This article provides a complete capacitor replacement (recapping) guide for the Atari Mega ST computer, covering the motherboard and power supply unit. Electrolytic capacitors have a finite lifespan (typically 10,000–15,000 hours or 10–15 years at rated temperature) and will degrade over time, causing a range of symptoms from minor video noise to complete system failure.

When to recap

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Recapping is recommended when any of the following are observed:

  • Random crashes or freezes during operation
  • Video noise, flickering, or screen dimming during floppy access
  • Floppy drive read/write errors
  • Audio noise or distortion
  • PSU emitting unusual sounds (ticking, whining)
  • Visible electrolyte leakage or capacitor bulging
  • The machine is over 25 years old and has never been recapped (preventive maintenance)

Tools and materials

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  • Temperature-controlled soldering station (recommended 350–370°C for lead-free, 300–330°C for leaded solder)
  • Solder wick (desolder braid) and/or desoldering pump
  • High-quality replacement electrolytic capacitors (Panasonic FR-series or equivalent low-ESR types recommended)
  • Isopropyl alcohol (99%+) and lint-free swabs for cleaning
  • Digital multimeter with capacitance measurement
  • Flux (no-clean type)
  • PCB holder/third hand tool

Motherboard capacitor list

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C100167-001 Rev.B / CA2000019

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This is the primary Mega ST motherboard. A pre-assembled capacitor kit is available from Console5.[1]

Designator Capacitance Voltage Notes
C3 10 µF 16V
C4 4,700 µF 16V Main bulk decoupling capacitor
C8 100 µF 16V
C22 4.7 µF 35V
C24 4.7 µF 35V
C25 4.7 µF 35V
C34 47 µF 16V
C35 47 µF 16V
C37 100 µF 16V
C49 100 µF 16V
C51 100 µF 16V
C140 1,000 µF 16V

Total: 12 electrolytic capacitors on motherboard.

Important notes

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  • All capacitors are radial through-hole types.
  • Replacement capacitors should match or exceed the original voltage rating. Using a higher voltage rating is acceptable and may improve longevity. Do not use a lower voltage rating.
  • Low-ESR capacitors (such as the Panasonic FR-series) are recommended for all positions, particularly C4 and C140 which are on the main power rails.
  • Observe polarity markings carefully. Electrolytic capacitors installed with reversed polarity can explode violently. The negative (−) stripe on the capacitor body corresponds to the negative pad on the PCB. Double-check against original markings before soldering.

Power supply capacitor list

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Mitsumi SR98 / 68-4242A (110V–120V, North American market)

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A pre-assembled capacitor kit is available from Console5.[2]

Designator Capacitance Voltage Recommended replacement
C104 220 µF 200V 220 µF 200V
C201 2,200 µF 16V 4,700 µF 16V
C202 2,200 µF 10V 4,700 µF 16V
C203 1,000 µF 16V 1,500 µF 16V
C204 2,200 µF 10V 4,700 µF 16V
C205 1,000 µF 10V 1,500 µF 16V
C206 1 µF 50V 1 µF 50V

Mitsumi SR98 / SR118 / 68-4231A (220–240V, European/UK market)

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A pre-assembled capacitor kit is available from Console5.[3]

Designator Capacitance Voltage Recommended replacement
C104 47 µF 400V 68 µF 400V
C201 2,200 µF 10V 4,700 µF 16V
C202 2,200 µF 16V 4,700 µF 16V
C203 2,200 µF 10V 4,700 µF 16V
C204 1,000 µF 16V 1,500 µF 16V
C205 1,000 µF 10V 1,500 µF 16V
C206 1 µF 50V 1 µF 50V

Note: The recommended replacement values above follow the exxos upgrade specifications, which use higher capacitance values than the originals for improved regulation and peak current handling.[4]

Recapping procedure

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PSU recapping (safety-critical)

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  1. Disconnect the PSU from the computer and mains supply. Allow capacitors to discharge for at least 24 hours.
  2. Verify discharge with a multimeter set to DC voltage. Check across each large capacitor's terminals. Any reading above 1V indicates residual charge — do not proceed until fully discharged.
  3. Photograph the original capacitor placement, noting polarity markings and designator labels on the PCB.
  4. Desolder each capacitor using solder wick, desoldering pump, or desoldering iron. Work carefully to avoid lifting PCB pads.
  5. Clean each pad with IPA and inspect for trace damage.
  6. Install replacement capacitors, verifying correct polarity for each. The negative stripe on the capacitor body must align with the negative marking on the PCB.
  7. Inspect all solder joints under magnification. Ensure no solder bridges exist.
  8. Test the PSU independently using dummy load resistors (2.2Ω 17W on +5V rail, 10Ω 17W on +12V rail) before connecting to the computer. Measure all output voltages.

Motherboard recapping

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  1. Remove the motherboard from the case and RF shielding.
  2. Photograph original capacitor positions and polarity.
  3. Desolder each electrolytic capacitor. Take particular care with C4 (4,700 µF) and C140 (1,000 µF) — these are large capacitors with substantial thermal mass and require longer heating times.
  4. Clean pads with IPA.
  5. Install replacements with correct polarity. For positions C22, C24, and C25 (4.7 µF 35V), verify these are not non-polarised types in your specific board revision — some revisions use non-polarised (NP/bipolar) capacitors in audio-related circuits.
  6. Inspect all joints. Verify no solder bridges to adjacent traces.
  7. Reassemble and test.

Post-recap testing

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After recapping, verify the following:

  1. PSU voltages — All rails within specification (+5V: 4.95–5.10V; +12V: 11.8–12.2V).
  2. Boot to GEM desktop — System should boot cleanly without requiring reset button.
  3. Floppy operation — Read and write to a known-good floppy disk.
  4. Video quality — Display should be stable, with no noise, dimming during floppy access, or flickering.
  5. Audio — Test YM2149 output with a sound-producing application.
  6. MIDI — If used, verify MIDI In/Out with an external device.
  7. Hard disk — If an ACSI hard disk is connected, verify it boots and operates correctly.

Capacitor sourcing

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Pre-assembled capacitor kits are available from:

Individual components can be sourced from:

Recommended brands: Panasonic (FR-series), Nichicon (HE/HV series), Rubycon (ZLH series). Avoid unbranded or very low-cost capacitors from marketplaces, as counterfeit and substandard components are common.

See also

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References

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  1. Atari Mega ST Computer Cap Kit — C100167 Main PCB, Console5—link(accessed 2026-03-27)
  2. Atari 1040 Computer Power Supply Cap Kit — Mitsumi 68-4242A, Console5—link(accessed 2026-03-27)
  3. Atari Mega ST Computer Power Supply Cap Kit — Mitsumi SR118, Console5—link(accessed 2026-03-27)
  4. Atari PSU Repair — The LaST Upgrade, exxos—link(accessed 2026-03-27)