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IBM PC XT/370 Maintenance Guide

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IBM XT 370 board
The PC/370-P processor card of an IBM PC XT/370. (Image: Wikimedia Commons)

The IBM PC XT/370 is an IBM PC XT (5160) with System/370 processor and memory cards, so most of its maintenance is the XT's: see the IBM PC XT Maintenance Guide. The points below are specific to the XT/370: the cards and their slots, the memory settings, and the 20 MB configuration with its separate expansion unit.

Safety

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The system unit supply is the standard 5160 unit: a 130 W switching supply, in separate 120 V and 220/240 V versions, both fused.[1] Turning off its red switch does not remove mains voltage from everything inside it, and its primary capacitors can hold a dangerous charge after it is unplugged; measure them before touching anything.[2]

A 20 MB XT/370 has its fixed disks in a 5161 Expansion Unit, which is a second mains-powered box with its own 130 W XT supply. Isolate it as well.[1] For the display, follow the CRT Discharge Procedure.

Documentation

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Opening the system unit

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  1. Switch off and disconnect the mains lead, keyboard, display, printer and the coaxial cable to the control unit.
  2. Remove the five system cover screws; IBM's parts catalogue lists "Screw, System Cover (Qty 5)".[4]
  3. Slide the cover forward. Some drive screws are reached through a well in the underside of the case.[5]

The XT/370 cards

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IBM fixes the card positions:[1]

XT/370 cards and slots
Card IBM FRU Slot
PC/370-P processor card 8654372 4
PC/370-M 512 KB memory card 8654371 3
PC/370-P-M cable (between the two cards) 8654374
PC/3277-EM terminal emulation card (models 568 and 588) 8654373
Remote Display Terminal Device Emulation Adapter (option) May be in slot 2
IBM 3278/79 Emulation Adapter (option) 8654378

The processor and memory cards are joined by their own cable, so take them out and refit them together. The rest of the slots hold the usual XT cards: diskette adapter, fixed disk adapter and display adapter.

The host link is coaxial cable to a 3274 control unit.[6] IBM's cable checks for the 3270 family are in the 3270 PC maintenance guide.

IBM's service manual gives no component-level data for any of the XT/370 cards; it treats them as field-replaceable units.[1] See IBM PC XT/370 Capacitor Replacement Guide.

Memory settings

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  • The XT/370 needs 256 KB on the system board; the PC/370-M card supplies the rest of the 640 KB the PC side sees.[1][7]
  • On the 20 MB XT/370, IBM specifies that the extender card switches be set for 608 KB to 640 KB.[1]
  • IBM's decoding of a 201 memory error on the 64/256 KB system board used in the XT/370 is in the XT troubleshooting guide.

Power supply checks

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Measure with the supply connected to the system board. IBM's limits at the board connectors, and the Technical Reference load range and sense levels:[8][3]

IBM 5160 power supply limits
Rail Maximum load Service limits Sense level for power good
+5 V 15 A +4.8 to +5.25 V +4.5 V
−5 V 0.3 A −4.6 to −5.5 V −4.3 V
+12 V 4.2 A +11.5 to +12.6 V +10.8 V
−12 V 0.25 A −10.9 to −13.2 V −10.2 V

The system board takes about 2 to 4 A of the +5 V, leaving about 11 A for the cards.[3] The supply shuts all outputs down on a DC overcurrent or overvoltage and stays down until the fault is removed, so a dead machine with good fuses usually has a short on the board or a card; remove cards one at a time to find it.[3] Leave at least one second between switching off and on.[3] Pin numbers and the dummy load for an unconnected supply are in the XT maintenance guide.

Drives

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  • The Model 588 has one 10 MB fixed disk in the system unit; the 20 MB configuration uses a Model 568 with two fixed disks in a 5161 Expansion Unit.[1][7]
  • Before moving the machine, run the advanced diagnostics option "Prepare Fixed Disk for Relocation" to park the heads.[9]
  • Do not clean the diskette heads by hand; Tandon's manual for the TM100 drives forbids it.[10] Belt, speed and rail notes are in the XT maintenance guide.

VM/PC files

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VM/PC keeps each CMS minidisk as a DOS file named after the owner and minidisk address, for example C:CMS.100, and IBM's guide says minidisks can be backed up with any DOS backup method.[11] Copy them off before working on the fixed disk.

Keyboard

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The XT/370 uses the 83-key keyboard.[1] See foam sheet repair for dead or twisting keys.

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References

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  1. ↑ 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 IBM, Personal Computer Family Service Information Manual, SA38-0037-00, First Edition, January 1989, hosted as File:IBM Personal Computer Family Service Information Manual SA38-0037-00.pdf. Chapter 6: 5160 power supply (p. 6-2); extender card switch settings (p. 6-14); "5160 XT/370" (pp. 6-17 to 6-19). Chapter 7: 5161 Expansion Unit (p. 7-1). Chapter 18: XT/370 parts (p. 18-19).
  2. ↑ IBM 5160 – Power Supply Unit, minuszerodegrees.net, and IBM 51xx PC Family Computers – Some Hazards Within.
  3. ↑ 3.0 3.1 3.2 3.3 3.4 IBM, Personal Computer XT and Portable Personal Computer Technical Reference, part 6139821, March 1986, hosted as File:IBM PC XT 5155 5160 Technical Reference Mar86.pdf. Section 3: supply outputs, load range, sense levels, fuses and power good (pp. 3-3 to 3-5).
  4. ↑ IBM, Hardware Maintenance Service parts catalogue, part 6280087 (PC, XT and Portable PC), p. 12, hosted as File:IBM Hardware Maintenance Service 6280087 Parts Catalog (PC, XT, Portable PC).pdf.
  5. ↑ IBM 5160 – Basics, for 5160 beginners, minuszerodegrees.net.
  6. ↑ "IBM Personal Computer XT/370", in "IBM Personal Computers at a Glance", BYTE Guide to the IBM PC, Fall 1984, p. 19 (archive.org item byte-magazine-1984-09).
  7. ↑ 7.0 7.1 Ernest Sabine, "The IBM XT/370 Personal Computer", BYTE Guide to the IBM PC, Fall 1984, pp. 210–211: the 256 KB requirement for conversion, and the PC/370-M memory mapping.
  8. ↑ IBM, Personal Computer Family Service Information Manual, SA38-0037-00 (1989), chapter 4, p. 4-3, Figure 4-5, and p. 4-4 (dummy load).
  9. ↑ IBM, Personal Computer Family Service Information Manual, SA38-0037-00 (1989), chapter 4, p. 4-11.
  10. ↑ Tandon, TM100-1 / TM100-2 48 TPI Operating and Service Manuals (1983), p. 6-1, hosted as File:Tandon TM100-1 TM100-2 48TPI Operating and Service Manuals 1983.pdf.
  11. ↑ IBM, Virtual Machine/Personal Computer User's Guide, December 1984, hosted as File:IBM VM-PC User's Guide (December 1984).pdf: minidisk file names (p. 3-18) and backing up minidisks (p. C-1).